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Bachmann MPC240 Programmable Logic Controller

1. Product Description

A compact, high-performance industrial Programmable Logic Controller (PLC) designed for mid-range automation and control applications. The Bachmann MPC240 integrates a powerful processor, built-in I/O interfaces, and flexible expansion capabilities, enabling seamless control of industrial processes, machinery, and production lines. It supports real-time task execution, multi-protocol communication, and compatibility with Bachmann’s backplane modules (e.g., BS208/BS209) and I/O modules (e.g., AI0288), making it a versatile solution for harsh industrial environments requiring reliable, scalable control.

2. Detailed Specifications

2.1 Processing Performance

Processor: 32-bit industrial RISC processor, 1.5 GHz operating frequency

Memory: 256 MB RAM (for real-time tasks), 1 GB Flash (for program storage)

Task Execution: Supports up to 32 concurrent real-time tasks; minimum task cycle <0.5 ms

Program Capacity: Maximum 512 KB for IEC 61131-3 programs

2.2 Built-in I/O

Digital Inputs: 16 channels (24 V DC, sinking/sourcing configurable; response time <1 ms)

Digital Outputs: 8 channels (24 V DC, 0.5 A per channel; short-circuit protection)

Analog Inputs: 4 channels (4-20 mA DC / 0-10 V DC configurable; ±0.1% full-scale accuracy)

Analog Outputs: 2 channels (4-20 mA DC / 0-10 V DC configurable; ±0.2% full-scale accuracy)

2.3 Communication Interfaces

Ethernet: 2×Gigabit Ethernet ports (10/100/1000 Mbps, RJ45; supports Profinet, Ethernet/IP, Modbus TCP)

Serial: 2×RS485 ports (supports Modbus RTU; baud rate up to 115200 bps)

Fieldbus: 1×CANopen port; 1×Profinet IRT port (optional)

Expansion: 1×backplane interface (compatible with Bachmann BS208/BS209 backplane modules for I/O expansion)

2.4 Power Supply

Input Voltage: 24 V DC ±25% (wide range for industrial stability)

Power Consumption: Typical 8 W, Maximum 12 W (excluding expansion modules)

Power Protection: Overvoltage, undervoltage, short-circuit, and reverse polarity protection

2.5 Operating Environment

Operating Temperature: -40°C ~ +70°C

Storage Temperature: -40°C ~ +85°C

Relative Humidity: 5% ~ 95% (non-condensing)

Vibration Resistance: 10-500 Hz, 2 g acceleration (IEC 60068-2-6)

Shock Resistance: 30 g acceleration, 11 ms duration (IEC 60068-2-27)

EMC Compliance: EN 61000-6-2 (immunity), EN 61000-6-4 (emissions)

2.6 Physical & Software

Dimensions: 140×80×35 mm (L×W×H)

Mounting: DIN rail (EN 50022 standard)

Weight: ~200 g

Programming Software: Bachmann Studio (v4.0+; supports IEC 61131-3: LD, FBD, ST, IL, SFC)

Diagnostics: Built-in self-test (BIST); LED indicators for power, I/O status, and communication

3. Advantages & Features

Powerful Processing: 1.5 GHz RISC processor + <0.5 ms task cycle meet high-speed control needs.

Integrated I/O: Built-in digital/analog I/O reduces external module reliance; supports direct sensor/actuator connection.

Flexible Expansion: Backplane compatibility with BS208/BS209 enables scalable I/O expansion for complex systems.

Multi-Protocol Communication: Gigabit Ethernet + fieldbus ports ensure seamless integration with industrial networks.

Rugged Design: Wide temperature range (-40°C~+70°C) and robust protection suit harsh industrial sites.

4. Application Fields

Industrial Machinery Control: CNC machines, robotic arms, and packaging equipment (real-time motion control).

Production Line Automation: Automotive assembly lines, electronics manufacturing, and food processing (process synchronization).

Building Automation: HVAC systems, lighting control, and access management (energy-efficient monitoring).

Water & Wastewater Treatment: Pump control, chemical dosing, and water quality monitoring (reliable process control).

Renewable Energy: Solar inverter control, wind turbine monitoring, and battery energy storage systems (grid-compatible regulation).

5. Precautions

Installation: Mount on EN 50022 DIN rails; ensure 60 mm clearance for heat dissipation; avoid direct sunlight or corrosive gas.

Wiring: Use 0.5-2.5 mm² cables for I/O; secure terminals tightly to prevent loose connections; separate high-voltage cables from signal wires.

Power: Use a regulated 24 V DC power supply; connect a surge protector for outdoor/high-EMI environments.

Programming: Back up programs before firmware updates; test new logic offline to avoid production downtime.

Maintenance: Inspect I/O terminals quarterly (clean with dry cloth); replace damaged cables immediately; do not disassemble the PLC (voids warranty).

The structure and details of the product：
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