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Bachmann DIO264 Digital Input/Output Module

1. Product Description

A high-density industrial digital input/output (DIO) module designed for flexible signal acquisition and control in automation systems. The Bachmann DIO264 integrates dual-function channels (configurable as input or output), enabling seamless connection with industrial sensors, actuators, and controllers (e.g., Bachmann MPC240 PLC). It features robust isolation, high switching reliability, and compatibility with Bachmann backplane modules (BS208/BS209), making it ideal for medium-to-large-scale industrial applications requiring precise, real-time digital signal management in harsh environments.

2. Detailed Specifications

2.1 Channel Configuration
- Total Channels: 24 channels (12 input/12 output configurable, or full input/output via software)
- Digital Input Type: 24 V DC sinking/sourcing; dry contact support
- Input Response Time: <1 ms (for 0→1 and 1→0 transitions)
- Digital Output Type: 24 V DC transistor (NPN/PNP configurable); maximum 0.5 A per channel
- Output Protection: Short-circuit protection (per channel); overcurrent shutdown (auto-recovery after fault removal)
2.2 Electrical Performance
- Input Voltage Range: 18-30 V DC (compatible with industrial power supplies)
- Output Voltage Range: 20-30 V DC (regulated to match input)
- Isolation: 2.5 kV AC isolation between channels; 5 kV AC isolation between I/O and power lines
- Leakage Current: <10 μA (input off-state); <50 μA (output off-state)
2.3 Communication & Integration
- Interface Type: 1×backplane connector (compatible with Bachmann BS208/BS209 backplanes)
- Data Transmission: Supports real-time signal exchange with host controllers (e.g., MPC240); maximum 100 Mbps throughput
- Protocol Support: Bachmann proprietary DIO protocol; compatible with Modbus RTU (via backplane)
2.4 Power Supply
- Input Voltage: 24 V DC ±20% (powered via backplane or external 24 V DC)
- Power Consumption: Typical 4 W, Maximum 6 W (excluding load current)
- Power Protection: Overvoltage, undervoltage, and reverse polarity protection
2.5 Operating Environment
- Operating Temperature: -40°C ~ +70°C
- Storage Temperature: -40°C ~ +85°C
- Relative Humidity: 5% ~ 95% (non-condensing)
- Vibration Resistance: 10-500 Hz, 2 g acceleration (IEC 60068-2-6)
- Shock Resistance: 30 g acceleration, 11 ms duration (IEC 60068-2-27)
- EMC Compliance: EN 61000-6-2 (immunity), EN 61000-6-4 (emissions)
2.6 Physical & Software
- Dimensions: 110×75×28 mm (L×W×H)
- Mounting: DIN rail (via backplane integration; EN 50022 standard)
- Weight: ~150 g
- Programming Software: Bachmann Studio (v4.0+; channel configuration, status monitoring, and fault diagnostics)
- LED Indicators: 24 channel-specific LEDs (green for input on, red for output on); 1 power LED (green); 1 fault LED (red)
3. Advantages & Features
1. Flexible Channel Allocation: 24 configurable channels (12/12 or full I/O) adapt to dynamic application needs.
1. High Isolation Performance: Multi-level isolation reduces cross-interference, ensuring signal integrity in noisy industrial environments.
1. Reliable Output Protection: Per-channel short-circuit protection and auto-recovery prevent module damage from load faults.
1. Seamless Integration: Backplane compatibility with Bachmann PLCs (MPC240) and backplanes (BS208/BS209) simplifies system build.
1. Fast Response: <1 ms input/output response meets real-time control requirements for high-speed machinery.
4. Application Fields
- Industrial Machinery Control: CNC machine tool signal acquisition (limit switches, proximity sensors) and actuator control (solenoids, relays).
- Production Line Automation: Conveyor belt start/stop control, assembly station sensor monitoring, and packaging equipment trigger signals.
- Building Automation: Lighting control, HVAC damper actuation, and access control system input (card readers, door contacts).
- Water & Wastewater Treatment: Pump on/off control, valve actuation, and level sensor input (float switches, ultrasonic sensors).
- Automotive Manufacturing: Robotic arm position feedback (photoelectric sensors) and assembly line pneumatic cylinder control.
5. Precautions
1. Installation: Integrate only with compatible Bachmann backplanes (BS208/BS209); ensure backplane power is off during module insertion/removal.
1. Wiring: Use 0.5-1.5 mm² twisted-pair cables for I/O; secure terminals to avoid loose connections (torque: 0.5-0.8 N·m); separate power cables from signal cables.
1. Load Management: Do not exceed 0.5 A per output channel; use external relays for high-current loads (>0.5 A) to prevent output damage.
1. Environmental Protection: Avoid installation in areas with oil, water, or corrosive gas; use a dust cover in dusty environments.
1. Maintenance: Regularly check LED status for fault detection; clean terminals with a dry brush (no liquids); do not disassemble the module (voids warranty).

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