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Bachmann BS208 Backplane Module

1. Product Description

A dedicated industrial backplane module designed to provide stable mechanical mounting and reliable electrical connection for Bachmann automation system components. As a core interconnection hub, the BS208 enables seamless signal transmission and power distribution between multiple modules (such as the MP226E processor module and AI0288 analog input module). It features a compact design with standardized slots, ensuring easy expansion and integration of the automation system, while maintaining high stability and anti-interference performance in harsh industrial environments.

2. Detailed Specifications

2.1 Slot Configuration

Number of Slots: 8 standard slots (compatible with Bachmann 32-bit industrial modules)

Slot Compatibility: Supports Bachmann processor modules, analog I/O modules, digital I/O modules, and communication modules

Slot Spacing: 15 mm per slot (meets EN 50022 standard for DIN rail mounting)

2.2 Power Distribution

Input Voltage: 24 V DC ±20% (single power input for centralized distribution)

Power Output to Modules: 24 V DC (stable output to each slot; overcurrent protection per slot)

Power Consumption: Typical 2 W (excluding power consumed by connected modules), Maximum 3 W

Power Protection: Overcurrent, overvoltage, and short-circuit protection (centralized protection for the entire backplane)

2.3 Signal Transmission

Signal Bus Type: High-speed parallel data bus (supports real-time data exchange between modules)

Maximum Signal Transmission Rate: Up to 100 Mbps (ensures low-latency communication)

Signal Isolation: 2.5 kV AC isolation between signal lines and power lines (reduces electromagnetic interference)

Bus Protocol Support: Compatible with Bachmann proprietary communication protocol and industry-standard protocols (e.g., Modbus, Profinet)

2.4 Operating Environment

Operating Temperature: -40°C ~ +70°C

Storage Temperature: -40°C ~ +85°C

Relative Humidity: 5% ~ 95% (non-condensing)

Vibration Resistance: 10-500 Hz, 2 g acceleration (compliant with IEC 60068-2-6)

Shock Resistance: 30 g acceleration, 11 ms duration (compliant with IEC 60068-2-27)

EMC Compliance: EN 61000-6-2 (industrial immunity), EN 61000-6-4 (industrial emissions)

2.5 Physical Dimensions

Size: 220×80×30 mm (Length×Width×Height)

Mounting Type: DIN rail mounting (compatible with EN 50022 standard)

Weight: Approximately 250 g

Material: Flame-retardant ABS plastic (UL94 V-0 rating)

2.6 Mechanical & Electrical Features

Module Locking: Each slot is equipped with a snap-lock mechanism to prevent module loosening due to vibration

Connection Type: Gold-plated pin connectors (ensures low contact resistance and long service life; minimum 10,000 insertion/extraction cycles)

LED Indicators: 1 power indicator (green, for 24 V DC input status) and 8 slot status indicators (green, for module connection status)

3. Advantages & Features

High Compatibility: 8 standard slots support various Bachmann modules, enabling flexible system configuration and expansion.

Stable Power Distribution: Centralized power input with per-slot overcurrent protection ensures reliable power supply to all connected modules.

Low-Latency Signal Transmission: High-speed data bus with 2.5 kV AC isolation guarantees real-time, interference-free communication between modules.

Secure Mechanical Design: Snap-lock mechanisms and flame-retardant material enhance system safety and resistance to harsh industrial conditions.

Easy Status Monitoring: Dedicated LED indicators for power and slot status simplify system troubleshooting and maintenance.

4. Application Fields

Industrial Automation Systems: Serves as the core backplane for automated production line control systems, connecting processors, I/O modules, and communication modules.

Process Control Systems: Used in chemical, petroleum, and pharmaceutical process control systems to integrate analog/digital I/O modules and controllers for centralized data processing.

Smart Manufacturing Workshops: Supports the construction of smart workshop control systems, enabling seamless connection between IoT modules, sensors, and upper-level management systems.

Power Distribution Automation: Integrates power monitoring modules, communication modules, and controllers in smart grid power distribution systems for real-time data collection and control.

Transportation Control Systems: Applied in railway signal control and intelligent transportation systems to connect signal acquisition modules, processors, and communication devices for stable system operation.

5. Precautions

Installation: Install on a flat, clean DIN rail; ensure sufficient space around the backplane for heat dissipation (minimum 50 mm clearance on both sides); avoid installation in areas with direct sunlight, oil, or corrosive gas.

Module Installation/Removal: Power off the backplane before installing or removing modules; align modules correctly with slots and use snap-lock mechanisms to secure modules (do not force modules into slots to avoid connector damage).

Power Supply: Use a regulated 24 V DC power supply that meets the ±20% voltage range requirement; check the power polarity before connection (reverse polarity may damage the backplane and connected modules).

Maintenance: Regularly inspect the backplane’s LED indicators, connectors, and snap-lock mechanisms (clean dust from connectors with a dry, soft brush if necessary); do not disassemble the backplane (disassembly will void the warranty and may cause safety hazards).

EMI Protection: Use shielded cables for external power and signal connections; keep the backplane away from high-voltage cables and strong electromagnetic interference sources (e.g., motors, inverters) to avoid signal distortion.

The structure and details of the product：
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