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Bachmann AI0288 Analog Input Module

1. Product Description

A dedicated industrial analog input module designed for accurate acquisition of analog signals in automation and control systems. It features 8 analog input channels to collect various analog data (such as temperature, pressure, and flow) from sensors or field devices, and transmit the processed data to upper-level controllers (e.g., Bachmann MP226E) for real-time monitoring and control. With high measurement accuracy and strong anti-interference ability, it ensures reliable signal acquisition in harsh industrial environments.

2. Detailed Specifications

2.1 Input Performance

Number of Channels: 8 analog input channels (isolated between channels)

Input Signal Types: Configurable for 4-20 mA DC, 0-20 mA DC, 0-10 V DC, ±10 V DC (via software)

Measurement Accuracy: ±0.1% of full scale (at 25°C ±5°C)

Sampling Rate: Up to 100 Hz per channel (configurable)

Input Impedance: ≥1 MΩ (for voltage signals); ≤25 Ω (for current signals)

2.2 Power Supply

Input Voltage: 24 V DC ±20%

Power Consumption: Typical 3 W, Maximum 5 W

Power Protection: Overvoltage, undervoltage, and reverse polarity protection

2.3 Communication & Integration

Communication Interface: 1×RS485 serial port (supports Modbus RTU protocol)

Integration Compatibility: Compatible with Bachmann processors (e.g., MP226E) and mainstream industrial controllers

Data Transmission: Supports real-time data upload to upper-level systems; maximum baud rate of 115200 bps

2.4 Operating Environment

Operating Temperature: -40°C ~ +70°C

Storage Temperature: -40°C ~ +85°C

Relative Humidity: 5% ~ 95% (non-condensing)

Vibration Resistance: 10-500 Hz, 2 g acceleration (compliant with IEC 60068-2-6)

Shock Resistance: 30 g acceleration, 11 ms duration (compliant with IEC 60068-2-27)

EMC Compliance: EN 61000-6-2 (industrial immunity), EN 61000-6-4 (industrial emissions)

2.5 Physical Dimensions

Size: 110×75×28 mm (Length×Width×Height)

Mounting Type: DIN rail mounting (compatible with EN 50022 standard)

Weight: Approximately 120 g

2.6 Software Support

Configuration Tool: Compatible with Bachmann Studio (version 4.0 and above) and third-party Modbus configuration software

Calibration: Supports on-site zero and full-scale calibration via software; no need for manual potentiometer adjustment

3. Advantages & Features

Multi-Channel & Flexible Input: 8 analog input channels with configurable signal types, adapting to diverse sensor requirements.

High Measurement Accuracy: ±0.1% full-scale accuracy ensures precise data acquisition for critical control processes.

Strong Anti-Interference: Isolated channels and EMC compliance reduce the impact of electromagnetic interference in industrial sites.

Easy Integration: Seamless connection with Bachmann processors and support for Modbus protocol simplify system deployment.

Low Power Consumption: Typical power consumption of 3 W helps reduce overall system energy costs.

4. Application Fields

Industrial Automation: Acquisition of temperature, pressure, and flow signals in production lines; monitoring of equipment operating parameters.

Process Control: Data collection for chemical reactors, petroleum pipelines, and pharmaceutical mixing tanks; support for closed-loop control.

Smart Manufacturing: Integration with IoT sensors to collect analog data for intelligent production scheduling and quality analysis.

Energy Monitoring: Acquisition of current, voltage, and power signals in power distribution systems; energy consumption statistics.

Environmental Monitoring: Collection of analog signals from gas sensors, liquid level sensors, and temperature/humidity sensors in environmental protection projects.

5. Precautions

Installation: Install on a flat, clean DIN rail; avoid direct sunlight, oil, or corrosive gas; ensure proper spacing from high-heat devices.

Wiring: Confirm signal type (current/voltage) before wiring; use shielded cables for input signals to reduce interference; tighten terminal screws to prevent poor contact.

Power Supply: Use a regulated 24 V DC power supply; do not exceed the maximum voltage range; check polarity before power-on.

Calibration: Perform regular calibration (recommended every 6-12 months) to maintain measurement accuracy; calibrate in a stable temperature environment (20°C ~ 30°C).

Maintenance: Do not disassemble the module; if a fault occurs, power off first and contact professional technical support

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