We will arrange delivery within 3-5 days after receiving the payment.

Our express delivery: DHL and FedEx.

Quality packing for each product

Destination country all taxes & duty to be paid by buyer

Only part of the brand and model, if you have other product needs, please contact us.

Bachmann ACR222/2 Axis Controller Module

1. Product Overview

2. Core Specifications

3. Key Functions

3.1 Dual-Axis Coordinated Motion Control

• 2-Axis Linear Interpolation: Enables smooth, synchronized motion of two axes (e.g., X-Y table) along a straight path—critical for applications like CNC milling or laser cutting, where deviations from the target path would cause part defects. The module calculates intermediate position setpoints in real time (update rate: 1kHz) to ensure constant velocity and minimal tracking error (<0.1% of path length).
• Independent Axis Operation: Each axis can run separate motion profiles (e.g., Axis 1 for "jogging" a conveyor, Axis 2 for "point-to-point" positioning of a gripper) without cross-interference. This flexibility is ideal for mixed-motion systems, such as a packaging machine where one axis controls film feed and the other adjusts sealing head position.

3.2 High-Precision Feedback & Closed-Loop Control

• Multi-Type Feedback Support: Compatible with incremental/absolute encoders and analog position sensors, allowing integration with diverse motion systems (e.g., a servo motor with an incremental encoder, a linear stage with an SSI absolute encoder). The module automatically processes feedback signals (including 4x interpolation for incremental encoders) to calculate actual position, velocity, and acceleration.
• Closed-Loop Error Correction: Compares target position/velocity with actual feedback data and adjusts the output drive signal (analog/PWM) in real time to minimize error. For example, if a servo motor lags behind the target position due to load changes, the module increases the torque command to correct the deviation—ensuring position accuracy even under variable loads.

3.3 Flexible Motion Programming & Homing

• Configurable Trajectory Profiles: Users define motion parameters (target position, velocity, acceleration/deceleration rates, jerk limit) via Bachmann M1 Configurator or IEC 61131-3 function blocks (e.g., MC_MoveAbsolute, MC_Jog). Jerk limits (0–10,000 mm/s³) prevent mechanical shock, extending the life of motors and mechanical components.
• Smart Homing Sequences: Supports 6 pre-configurable homing modes (e.g., "home to limit switch + index pulse", "home to absolute zero") to suit different machine designs. Homing is automated and includes error checking (e.g., "limit switch not triggered") to ensure safe, repeatable reference positioning.

3.4 Safety & Diagnostic Features

• Motion Safety Interlocks: Integrates with M1 system safety logic to trigger emergency stops (E-Stop) or controlled deceleration if unsafe conditions are detected (e.g., axis overtravel, feedback loss). The module immediately sets output drives to a "safe state" (0V torque command) to prevent machine damage or operator injury.
• Comprehensive Diagnostics: Transmits real-time status data (e.g., "Axis 1: Position Error = 0.5mm", "Axis 2: Feedback Loss") to the M1 CPU. LED indicators on the module provide at-a-glance alerts for critical faults (red = axis fault, yellow = warning, green = normal operation). Diagnostic logs include timestamped events (e.g., "2024-05-20 14:30: Axis 1 Overcurrent") for root-cause analysis.

3.5 Industrial-Grade Robustness

• EMI Immunity & Isolation: 2kV AC isolation protects the module and connected drives/sensors from ground loops and voltage spikes (common in machine tool environments). Differential signaling for encoder inputs resists electromagnetic interference from nearby motors or inverters, ensuring stable feedback even in noisy conditions.
• Wide Temperature Tolerance: Operates reliably at -25°C ~ +60°C, making it suitable for unheated factory floors or control cabinets near heat-generating equipment (e.g., CNC spindle motors).

4. Typical Applications

• CNC X-Y Table Control: Manages two axes of a milling machine—Axis 1 (X-axis) and Axis 2 (Y-axis) run linear interpolation to cut straight or angled paths. SSI absolute encoders on each axis provide precise feedback, and closed-loop control corrects for tool wear or load variations.
• Robotic Arm Coordination: Controls the shoulder (Axis 1) and elbow (Axis 2) joints of a 2-axis robotic arm. The module coordinates motion to ensure smooth, collision-free movement between waypoints, with jerk limits to prevent mechanical stress.
• Packaging Line Web Alignment: Adjusts two axes of a web guide system—Axis 1 (lateral position) corrects side-to-side drift of packaging film, while Axis 2 (tension) maintains consistent film tightness. Incremental encoders monitor film position, and the module adjusts servo drives in real time to keep the web aligned.
• Automated Material Handling: Controls a dual-axis gantry system—Axis 1 (horizontal travel) moves the gantry along a rail, and Axis 2 (vertical lift) raises/lowers a gripper. Point-to-point motion profiles ensure fast, accurate positioning of parts between conveyor lines.

5. Usage Notes

1. Feedback Wiring Guidelines:
   • For encoders: Use twisted-pair shielded cables (0.14–0.5mm²) to minimize noise. For incremental encoders, limit cable length to ≤50m (TTL) or ≤100m (HTL); for SSI absolute encoders, use shielded twisted-pair cables with 4 wires (DATA+/DATA-, CLK+/CLK-) and limit length to ≤100m.
   • Ground the cable shield at the module’s terminal block end only—double-ended grounding creates ground loops that corrupt feedback signals.
2. Drive Output Configuration:
   • Match the output drive signal type to the connected drive (analog for servos, PWM for steppers). For analog torque commands (±10V), calibrate the module to the drive’s torque range (e.g., 0–10V = 0–100% torque) via M1 Configurator to avoid overloading the motor.
   • For PWM outputs, set the frequency (1kHz–10kHz) based on the stepper drive’s specifications—higher frequencies (10kHz) reduce motor noise but may increase drive heating.
3. Motion Profile Tuning:
   • Start with conservative acceleration/deceleration rates (e.g., 100 mm/s²) and increase gradually to avoid mechanical shock. Use the M1 Configurator’s "motion monitor" tool to view position error and adjust parameters (e.g., increase acceleration if error is low, reduce if error exceeds limits).
   • For coordinated motion (linear interpolation), ensure both axes have matching dynamic capabilities (e.g., similar maximum velocity/acceleration) to prevent path distortion.
4. Safety Integration:
   • Connect external safety devices (limit switches, E-Stop buttons) to the M1 system’s safety inputs and link them to the ACR222/2 via M1 safety logic. Test E-Stop functionality before commissioning to confirm the module immediately stops motion and sets drives to safe state.
   • Enable "overtravel protection" in M1 Configurator to trigger a controlled stop if an axis exceeds its defined travel range (e.g., X-axis: 0–1000mm).
5. Maintenance & Troubleshooting:
   • Inspect encoder connectors quarterly for corrosion or loose pins—clean with isopropyl alcohol if debris accumulates. Tighten terminal screws to 0.5–0.8N·m to prevent vibration-induced loosening.
   • If an axis shows excessive position error: Check for mechanical binding (e.g., worn bearings), verify feedback wiring, and re-calibrate the closed-loop gains (proportional, integral, derivative) via M1 Configurator.
   • If feedback loss is detected: Confirm the encoder is powered (5V DC for TTL, 24V DC for HTL) and check for cable damage. Replace the encoder if it fails to generate a signal

The structure and details of the product：

Please make an inquiry for more models

 Bachmann AIO288/1

 Bachmann ISI222

 Bachmann DIO16-c

 Bachmann RS204

 Bachmann PTAI216

 Bachmann ME203/N

 Bachmann FS211/N

 Bachmann DIO280

 Bachmann DIO248

 Bachmann CS200/N

 Bachmann NT255

 Bachmann MX213

 Bachmann EM203

 Bachmann WT205  

 Bachmann ACR222/2

 Bachmann BS206

 Bachmann DO216

 Bachmann FS211N

 Bachmann FS221/N

 Bachmann FS222/N

 Bachmann ISI202

 Bachmann MC205

 Bachmann MPC270

 Bachmann FS211-N

 Bachmann DO232/DI232

 Bachmann MP226E

 Bachmann AI0288

 Bachmann BS207

 Bachmann BS208

 Bachmann BS209

 Bachmann LM201

 Bachmann SWI205

 Bachmann MPC240

 Bachmann DIO264

 Bachmann AI204/SI

 Bachmann AO202/SI

 Bachmann BS203

 Bachmann CNT204

 Bachmann AIO288

 Bachmann CNT204/H

 Bachmann di232

 Bachmann DIO216

 Bachmann FM211

 Bachmann DIO232

 Bachmann DO232

 Bachmann FS212/N

 Bachmann OT115/R

 Bachmann PATI216

 Bachmann SEM201

 Bachmann BS204

 Bachmann BS205

 Bachmann DIO32-C

 Bachmann DI016-C

 Bachmann BS210

 Bachmann RS204/T

 Bachmann FS212

 Bachmann DPM200

 Bachmann AI0288/1

 Bachmann 00012246-10

 Bachmann 00012245-00

 Bachmann B10467/00

 Bachmann 0001444-00

 Bachmann MX213/CF

 Bachmann BES202

 Bachmann LX800/DD512/CF512/Vx

 Bachmann MP213/E

 Bachmann DMS202

Other best-selling products：