Allen-Bradley 2094-PRS5 Power Rail

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Allen-Bradley 2094-PRS5 Power Rail 

Product Description

Detailed Parameters

• Power Capacity：Rated DC input voltage 560V DC, maximum continuous output current 50A, peak current 150A (1-second duration), supporting parallel operation of up to 5 2094 series drive modules.
• Mechanical Specifications：Length 840mm, width 150mm, height 180mm, made of aluminum alloy frame, weight approx. 12kg, with good heat dissipation and structural strength.
• Connection Method：Input side equipped with 2 M12 power connectors (positive, negative, ground); output side connected to drive modules via built-in copper bars, module installation spacing 50mm, supporting quick plug-in.
• Protection Functions：Integrated overcurrent protection (action threshold 60A), over-temperature protection (triggered at ≥70℃), with reverse polarity protection to prevent equipment damage from wiring errors.
• Operating Environment：Operating temperature 0℃~55℃, storage temperature -40℃~85℃, relative humidity 5%~95% (non-condensing), protection class IP20 (must be installed in control cabinet).
• Compatible Modules：Supports 2094-BM05, 2094-BM12, 2094-BM23 and other 2094 series servo drive modules, seamlessly compatible with Kinetix 6000 controllers.
• Installation Method：Horizontal or vertical installation (additional fixing brackets required), supports DIN rail or bolt fixing, installation clearance requires ≥100mm heat dissipation space.
• Certification Standards：UL 508C, CSA C22.2 No.14, CE certified, compliant with IEC 61800-5-1 servo system safety standards.

Advantages and Features

• Centralized Power Distribution：Replaces traditional decentralized wiring, provides unified power for multiple drive modules via copper bars, reduces cable quantity, and lowers line loss (efficiency ≥98%).
• Modular Quick Integration：Drive modules can be directly clipped into the power rail, reducing installation time by 70% compared to traditional screw fixing, facilitating system expansion or module replacement.
• Efficient Heat Dissipation Design：Aluminum frame and hollow structure enhance natural convection cooling; combined with drive module heat sinks, it maintains stable operating temperature under full load without additional fans.
• Enhanced System Safety：Combines overcurrent, over-temperature protection and reverse polarity protection, preventing power faults from spreading to the entire servo system and protecting motors and drive modules from damage.
• Optimized Space Utilization：Compact integrated design saves control cabinet space, reducing installation volume by 40% compared to decentralized layouts, suitable for space-constrained precision equipment.

Application Fields

• Multi-Axis CNC Machine Tools：In machining centers and lathe servo systems, provides centralized power for X, Y, Z-axis drive modules, ensuring precision and synchronization of multi-axis 联动 machining.
• Automated Assembly Lines：Powers multi-axis servo motors in robot assembly workstations, such as drive modules for tightening axes and handling robots, supporting high-speed start-stop and precise positioning.
• Packaging Machinery：Provides stable power for feeding axes and positioning axes in high-speed labeling machines and filling machines, adapting to high-frequency operation requirements of equipment.
• Printing Equipment：Used for tension control axes and paper feed axis drive modules in printing presses; low-ripple output of the power rail ensures overprinting accuracy of printed patterns.
• Semiconductor Equipment：Supports multi-axis micro-motion control in wafer handling robots and lithography equipment; power stability ensures nanoscale positioning accuracy.

Notes

• Confirm input voltage and polarity before installation; 560V DC high-voltage power must be equipped with a dedicated isolation transformer; AC power or reverse polarity connection is strictly prohibited.
• Keep the connection surface between the power rail and drive modules clean; ensure module clips are fully locked during installation to avoid local overheating due to poor contact.
• During system commissioning, check current distribution of each module; total current must not exceed 50A (continuous), and peak current must be controlled within 150A (single duration ≤1 second).
• Regularly clean dust and debris on the power rail surface; check tightness of connection screws every 6 months to prevent increased contact resistance due to vibration.
• Disconnect input power before maintenance or module replacement, and wait at least 5 minutes (capacitor discharge) to avoid high-voltage electric shock risk; wear insulating gloves during operation

The structure and details of the product：

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