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ABB YPQ110A 3ASD573001A5 PC I/O Board 

1. Key Parameters

• Product Model: YPQ110A
• Order Code: 3ASD573001A5
• Product Series: ABB Industrial PC I/O Boards for AC800PEC & PC-Based Controllers
• Core Function: Provides high-speed analog/digital I/O interfaces for ABB PC-based controllers; processes field sensor/actuator signals in real time; enables communication between PC control software and industrial devices; supports deterministic data transmission for time-critical tasks
• I/O Specifications:

  I/O Type	Number of Channels	Signal Range/Type	Key Performance Metrics
  Analog Inputs (AI)	8	Configurable: 4~20mA DC / 0~10V DC / ±5V DC	Accuracy: ±0.05% of full scale; Resolution: 16-bit; Sampling Rate: 1kHz per channel
  Analog Outputs (AO)	4	Configurable: 4~20mA DC / 0~10V DC	Accuracy: ±0.1% of full scale; Load Capacity: ≤500Ω (voltage mode) / ≤30V (current mode); Update Rate: 500Hz
  Digital Inputs (DI)	16	24V DC (sinking/sourcing)	Input Voltage: 18~30V DC (logic "1"), ≤5V DC (logic "0"); Debounce Time: 0.01~100ms (configurable); Response Time: ≤10μs
  Digital Outputs (DO)	8	24V DC (sourcing)	Max Output Current: 2A per channel; Total Current: 8A; Short-Circuit Protection: Electronic (auto-recovery)
  Counter Inputs	2	Differential encoder (A/B/Z) / pulse signals	Max Pulse Frequency: 1MHz; Resolution: 32-bit; Supports up/down counting, quadrature decoding

• Communication Interfaces:
  • On-Board Protocols:
    • ABB proprietary Real-Time Data Bus (for synchronization with AC800PEC controllers)
    • Modbus RTU (RS485 port; baud rate: 9600~115200 bps; parity: None/Even/Odd)
    • Ethernet (10/100Mbps; supports TCP/IP for configuration and non-real-time data transfer)
  • Controller Compatibility: ABB AC800PEC, ABB industrial PCs (running Control Builder M), third-party PC-based controllers (via Windows/Linux drivers)
• Electrical Specifications:
  • Power Supply: 24V DC (nominal); 18~30V DC (wide input range); Typical Current: 1.2A; Max Current: 1.8A
  • Power Consumption: ≤20W (total, at full I/O load and communication)
  • Isolation: 2.5kVrms (between I/O channels, power supply, and communication ports); 1kVrms (between analog and digital circuits)
  • EMC Immunity: Compliant with IEC 61000-6-2 (industrial environment); Surge Protection: ±2kV (contact discharge), ±4kV (air discharge); ESD Protection: ±8kV (contact), ±15kV (air)
• Mechanical Specifications:
  • Form Factor: PCI Express x4 card (half-length, full-height; compatible with standard industrial PC slots)
  • Dimensions (W×H×D): 140mm × 107mm × 20mm (fits industrial PC chassis with PCIe expansion slots)
  • Mounting: PCI Express slot-mounted (secures to PC motherboard; no additional hardware)
  • Weight: Approximately 180g
  • LED Indicators (board edge):
    • Power (PWR): Green (board powered on); Red (power fault/undervoltage)
    • I/O Status (AI/AO/DI/DO/CNT): Green (signal valid/active); Red (signal fault/overload)
    • Communication (COM): Green (Real-Time Bus normal); Blinking Green (Ethernet data transmission); Red (communication fault)
    • Fault (FLT): Amber (non-critical warning); Red (critical fault requiring shutdown)
• Environmental Ratings:
  • Operating Temperature Range: 0℃~+60℃ (32℉~140℉)
  • Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
  • Humidity Tolerance: ≤90% RH (non-condensing, 40℃; suitable for damp industrial settings)
  • Vibration Resistance: 5~500Hz, 1g acceleration (IEC 60068-2-6; no solder joint failure)
  • Shock Resistance: 15g acceleration (11ms duration, IEC 60068-2-27; maintains structural integrity)
• Compliance Standards: IEC 61131-2 (industrial control equipment), EN 61000-6-2 (EMC immunity), UL 508 (industrial safety), CE, RoHS, PCI Express Base Specification 2.0
• Software Compatibility: ABB Control Builder M, ABB Automation Builder, Windows 10 IoT Enterprise, Linux (Ubuntu Server for Industrial Automation); provides SDK for custom application development

2. Key Features

• High-Speed, High-Precision I/O: 16-bit analog inputs with ±0.05% accuracy and 1kHz sampling rate ensure precise data acquisition from sensitive field sensors (e.g., process pressure transmitters, RTD temperature sensors)—critical for time-critical applications like chemical process control.
• Deterministic Real-Time Performance: Integrates ABB’s proprietary Real-Time Data Bus, enabling sub-millisecond (≤1ms) synchronization with AC800PEC controllers; ensures consistent I/O update rates for time-sensitive tasks (e.g., motion control, closed-loop process regulation).
• PCI Express x4 Interface: Leverages PCIe’s high-bandwidth (up to 2GB/s) to eliminate data bottlenecks between the PC controller and I/O board—supports simultaneous high-speed sampling of 8 analog inputs and 16 digital inputs without latency.
• Industrial-Grade Isolation & Protection: 2.5kVrms isolation between I/O, power, and communication circuits prevents ground loops and voltage transients; ESD/surge protection resists electrical noise from nearby motors or VFDs—ensures stable operation in noisy factories.
• Flexible I/O Configuration: All analog/digital channels are software-configurable (signal range, debounce time, counting mode) via ABB Automation Builder—adapts to diverse field devices (e.g., NPN/PNP sensors, 4~20mA flow meters, 1MHz encoders) without hardware modifications.
• Auto-Recovery Short-Circuit Protection: Digital outputs feature electronic short-circuit protection with auto-recovery—eliminates the need for manual reset after temporary overloads (e.g., accidental actuator shorting), reducing downtime in 24/7 production lines.
• Dual-Use Communication: Combines real-time bus (for control) and Ethernet/Modbus (for configuration/monitoring)—enables technicians to configure the board or troubleshoot I/O faults via Ethernet without disrupting real-time control operations.

3. Application Fields

• ABB AC800PEC & PC-Based Process Control: Primary application—I/O interface for process automation:
  • Chemical & Petrochemical Plants: Integrates with AC800PEC controllers to monitor/recontrol reactor temperature (PT100 via AI), pressure (4~20mA transmitters), and valve position (AO); real-time synchronization ensures precise dosing of chemicals and compliance with safety limits.
  • Water & Wastewater Treatment: Connects to industrial PCs running ABB Control Builder M; DI monitors pump status and tank level switches, DO controls valve actuators, and AI processes flow meter signals—optimizes water treatment cycles and prevents overflow/underflow.
• Manufacturing Automation & Motion Control: Supports machine-level I/O and counting tasks:
  • Automotive Assembly: Interfaces with ABB industrial PCs for robotic workcells; counter inputs decode encoder signals from conveyor motors (1MHz pulse frequency) for precise position tracking, while DO triggers part clamping/unclamping—ensures consistent assembly quality.
  • Electronics Manufacturing: Provides AI for SMT reflow oven temperature sensors (0~10V) and DO for conveyor speed control; high sampling rate (1kHz) ensures temperature profiles stay within tolerance, preventing PCB component damage.
• Energy & Infrastructure Monitoring: Enables data acquisition for critical systems:
  • Power Generation: Connects to PC-based controllers in fossil fuel power plants; AI measures turbine vibration (±5V accelerometers) and generator current (4~20mA transducers), DI monitors breaker status, and Ethernet transmits data to SCADA systems—supports predictive maintenance and grid stability.
  • Renewable Energy (Wind/Solar): Integrates with wind turbine control PCs; AI processes wind speed (4~20mA anemometers) and solar irradiance signals, DO controls pitch actuators, and real-time bus synchronizes with turbine safety systems—maximizes energy output while protecting equipment.
• Test & Measurement Systems: Supports high-precision data logging:
  • Industrial Equipment Testing: Used in ABB test benches for VFDs/motors; AI captures motor current/voltage (high accuracy ±0.05%), counter inputs track motor speed (encoder), and Ethernet streams data to analysis software—enables performance validation and fault simulation.

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