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ABB YPQ-112A Control Panel  

1. Key Parameters

• Product Model: YPQ-112A
• Order Code Reference: Typically paired with ABB automation system kits (e.g., 3ASD573002A6) for procurement consistency
• Product Series: ABB Industrial Local Control Panels for Automation Systems
• Core Function: Provides local HMI for equipment monitoring/control; enables parameter configuration and fault diagnostics for ABB VFDs/PLCs; supports manual override of automated processes; transmits control signals to central controllers
• Display & User Interface Specifications:
  • Display Type: 5.7-inch TFT color LCD (resistive touchscreen)
  • Resolution: 320×240 pixels (QVGA); brightness: 350 cd/m² (visible in high-light industrial environments)
  • Touchscreen: Resistive (supports gloved operation, common in manufacturing); response time: ≤150ms
  • Physical Controls: 6 hardware pushbuttons (start, stop, emergency stop [E-stop], reset, manual/automatic mode toggle, parameter save); 1 rotary encoder (for speed/setpoint adjustment, 100 pulses per revolution)
  • Indicator Lights: 8 LED status indicators (power, run, fault, warning, remote/local mode, manual mode, communication normal, E-stop active); color-coded (green: normal, red: fault, amber: warning)
• Communication Interfaces:
  • Built-in Protocols:
    • Modbus RTU (RS485 port; baud rate: 9600~115200 bps; parity: None/Even/Odd; max distance: 1200m)
    • ABB proprietary DriveBus (for direct communication with ACS series VFDs, e.g., ACS880, ACS580)
  • Optional Protocol: Profinet RT (via plug-in communication module, compatible with ABB AC500 PLCs/800xA DCS)
  • Controller Compatibility: ABB ACS880/ACS580 VFDs, ABB AC500 PLCs, ABB 800xA DCS (local extension)
• Electrical Specifications:
  • Power Supply: 24V DC (nominal); 18~30V DC (wide input range); typical current: 0.8A; max current: 1.2A
  • Power Consumption: ≤10W (total, including display and communication)
  • Isolation: 2.5kVrms (between power supply, communication ports, and control signals; prevents ground loops)
  • EMC Immunity: Compliant with IEC 61000-6-2 (industrial environment); ESD protection: ±8kV (contact), ±15kV (air); surge protection: ±2kV (contact discharge)
• Mechanical & Environmental Specifications:
  • Enclosure Rating: IP65 (front panel); IP54 (rear terminal compartment; dust-tight, water-resistant against low-pressure jets)
  • Mounting Type: Panel-mounted (flange mount); cutout dimensions: 180mm × 135mm (standard industrial panel cutout)
  • Dimensions (W×H×D): 200mm × 155mm × 85mm (compact design for space-constrained control cabinets)
  • Weight: Approximately 1.2kg (includes enclosure and internal electronics)
  • Operating Temperature Range: -10℃~+60℃ (14℉~140℉)
  • Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
  • Humidity Tolerance: ≤95% RH (non-condensing, 40℃; suitable for damp industrial settings)
  • Vibration Resistance: 10~500Hz, 1.5g acceleration (IEC 60068-2-6; no display or button malfunction)
  • Shock Resistance: 20g acceleration (11ms duration, IEC 60068-2-27; maintains structural integrity)
• Compliance Standards: IEC 61131-2 (industrial control equipment), EN 61000-6-2 (EMC immunity), UL 508 (industrial safety), CE, RoHS, EN ISO 13849-1 (SIL 2 for E-stop function)

2. Key Features

• ABB Ecosystem Compatibility: Custom-engineered for ABB VFDs (ACS880/ACS580), PLCs (AC500), and DCS (800xA)—enables plug-and-play communication via DriveBus/Modbus, eliminating compatibility issues (e.g., parameter mismatches, communication latency) common with third-party panels.
• Gloved-Operable Touchscreen & Hardware Buttons: Resistive touchscreen works with industrial gloves (latex, nitrile), while dedicated hardware buttons (start/stop, E-stop) provide tactile feedback for critical operations—ensures reliable use in manufacturing environments where operators wear protective gear.
• IP65 Front Panel Protection: Dust-tight and water-resistant front enclosure withstands harsh conditions (e.g., water splashes in food processing, dust in cement plants) without compromising usability—extends panel service life to ≥7 years under normal operation.
• Integrated E-Stop Function (SIL 2): Hardware E-stop button complies with EN ISO 13849-1 (SIL 2) safety standards, triggering immediate shutdown of connected equipment (e.g., VFD-driven motors) in emergencies—critical for worker safety in high-risk areas (e.g., robotic workcells).
• Intuitive Status Monitoring: Color-coded LEDs and a QVGA color display provide clear visibility of equipment state (run/fault/warning) and process parameters (speed, current, temperature)—enables operators to quickly identify issues without navigating complex menus.
• Local/Remote Mode Toggle: Dedicated button switches between local control (via the panel) and remote control (via central PLC/DCS)—allows operators to take manual control for maintenance (e.g., VFD parameter tuning) or override automated processes during anomalies.
• Wide Environmental Adaptability: -10℃~+60℃ operating temperature range and 1.5g vibration resistance ensure performance in extreme industrial settings (e.g., cold storage facilities, mining conveyors)—avoids downtime from environmental-related malfunctions.

3. Application Fields

• ABB VFD Local Control: Primary application—on-site operation of ACS series VFDs:
  • Manufacturing Lines: Controls ACS880 VFDs for automotive assembly line conveyors; operators use the rotary encoder to adjust conveyor speed, the touchscreen to monitor motor current, and the E-stop to halt operation during jams—ensures smooth production flow.
  • Water & Wastewater Treatment: Manages ACS580 VFDs for water pump motors; the display shows pump pressure and flow rate (via Modbus from sensors), while hardware buttons start/stop pumps and toggle between local/remote control—optimizes energy use and prevents pump overload.
• Process Machinery Control: Supports local operation of industrial equipment:
  • Food & Beverage Processing: Controls mixing machines driven by ABB VFDs; the touchscreen configures mixing time/speed parameters, LEDs indicate process status (run/complete), and the E-stop triggers if torque exceeds safety limits—complies with food safety regulations (e.g., HACCP) via precise control.
  • Chemical Mixing Systems: Interfaces with AC500 PLCs to monitor reactor temperature (displayed on the panel) and control agitator speed (via VFD); manual mode allows operators to adjust speed during recipe changes, while fault LEDs alert to temperature deviations—ensures chemical mixture consistency.
• Heavy Industry & Infrastructure: Enables rugged local control:
  • Mining Auxiliary Equipment: Operates ACS880 VFDs for mine ventilation fans; IP65 protection resists dust, while the wide temperature range (-10℃~+60℃) adapts to underground conditions; the reset button clears minor faults (e.g., temporary voltage dips) without technician intervention.
  • Steel Mill Rolling Mills: Provides local control for ACS880 VFDs driving rolling stands; the touchscreen displays roll speed and metal thickness (from PLC), and the E-stop halts operation if thickness exceeds tolerances—prevents defective metal production and equipment damage.
• Legacy System Upgrades: Modernizes older ABB setups:
  • Factory Retrofits: Replaces obsolete mechanical control panels (e.g., for ACS550 VFDs); integrates with existing VFDs via Modbus, adding touchscreen monitoring and SIL 2 E-stop functionality—extends system lifespan without full equipment replacement.

The structure and details of the product：

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