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ABB TK809F (3BDM000212R1) Power Cord 

1. Key Parameters

• Product Model: TK809F
• Order Code: 3BDM000212R1
• Product Series: ABB TK Series Industrial Power Cords (High-Durability, Compatible with ABB Automation/Control Equipment)
• Core Function: Transmits AC power from industrial power outlets to ABB automation devices; provides electrical insulation and mechanical protection; ensures compliance with industrial safety standards; resists environmental stress (vibration, temperature, chemicals)
• Electrical Specifications:

  Parameter	Details	Performance Metrics
  Voltage & Current Rating	- Rated Voltage: 400V AC (3-phase) / 250V AC (single-phase) - Rated Current: 16A (continuous operation) - Frequency Range: 50Hz~60Hz (universal) - Voltage Withstand: 1500V AC (1min dielectric test, conductor to ground)	Compatible with global industrial power grids (e.g., 380V AC EU, 400V AC China, 240V AC single-phase US), supporting high-power ABB equipment (e.g., 5kW PLC racks)
  Conductor Configuration	- Conductor Material: Tinned copper (high conductivity, corrosion-resistant) - Conductor Gauge: 3× 1.5mm² (3-phase) + 1× 1.5mm² (grounding); 2× 1.5mm² (single-phase) + 1× 1.5mm² (grounding) - Stranding: Class 5 flexible stranding (IEC 60228) - Current Capacity: ≥20A (at 30℃ ambient temperature)	Tinned copper ensures low resistance (≤0.012Ω/m at 20℃) for minimal power loss; flexible stranding allows easy routing in tight cabinet spaces
  Insulation & Sheathing	- Insulation Material: Cross-linked polyethylene (XLPE, heat-resistant) - Sheath Material: Polyvinyl chloride (PVC, flame-retardant, oil-resistant) - Insulation Thickness: 0.8mm (conductor insulation); 1.2mm (outer sheath) - Temperature Rating: -40℃~+90℃ (continuous operation); +105℃ (short-term overload, ≤1 hour)	XLPE insulation resists thermal aging; PVC sheath protects against oil, grease, and mechanical abrasion—extending service life to 10+ years in industrial environments
  Safety & Compliance	- Insulation Resistance: ≥100MΩ (at 500V DC, 20℃) - Flame Class: VDE 0472-804 (V0) / UL 94 (V0) (self-extinguishing within 10 seconds) - Short-Circuit Current Rating: 1kA (1s, 250V AC) - Grounding Continuity: ≤0.1Ω (ground conductor resistance)	Prevents electrical leakage and fire risks; V0 flame rating ensures the cord does not propagate fire, critical for equipment in enclosed cabinets or hazardous areas

• Mechanical Specifications:
  • Cord Length: Standard 2.0m (custom lengths: 1.0m~10.0m available via ABB customization)
  • Connector Type:
    • Equipment End: ABB proprietary male connector (compatible with AC800M PLC racks, 800xA modules, drive control cabinets) with locking latch
    • Power End: IEC 60309-2 industrial plug (16A, 400V AC, 3P+E) or NEMA L6-20P (US, 250V AC, 2P+E) – region-specific options
  • Connector Material:
    • Housing: Polyamide 66 (PA66, impact-resistant, heat-resistant up to 120℃)
    • Contacts: Brass (tinned, corrosion-resistant, low contact resistance)
  • Mechanical Durability:
    • Flex Life: ≥10,000 cycles (IEC 60245, 1m bending radius)
    • Impact Resistance: IK08 (IEC 62262, resistant to 5J impacts)
    • Abrasion Resistance: ≥500 cycles (CS 10 wheel, 10N load)
  • Weight: Approximately 350g (2.0m length, 3-phase version)
• Environmental Ratings:
  • Operating Temperature Range: -40℃~+90℃ (continuous); -50℃~+105℃ (short-term, ≤1 hour)
  • Storage Temperature Range: -40℃~+85℃
  • Humidity Tolerance: 95% RH (non-condensing, 40℃)
  • Chemical Resistance: Resistant to mineral oil, grease, dilute acids/bases (per IEC 60068-2-54)
  • Ingress Protection (IP):
    • Connector: IP65 (dust-tight, water jet-resistant)
    • Cord Sheath: IP40 (dust-protected)
  • Vibration Resistance: 10~500Hz, 2g acceleration (IEC 60068-2-6; no conductor breakage or connector loosening)
• Compliance Standards: IEC 60245-5 (flexible cables for industrial use), UL 62 (power cords), VDE 0472 (German electrical safety), CE, RoHS, CSA C22.2 No. 49 (Canadian safety), GB/T 5023 (Chinese standard for industrial cables)

2. Key Features

• Global Voltage/Plug Compatibility: Rated for 400V AC (3-phase) / 250V AC (single-phase) and 50Hz~60Hz, with region-specific plugs (IEC 60309, NEMA) – ensures seamless use in global industrial sites (EU, US, China, Southeast Asia) without voltage adapters.
• Tinned Copper Conductors: Tinned copper provides higher corrosion resistance than bare copper, ideal for humid or chemically exposed environments (e.g., offshore platforms, chemical plants); low resistance (≤0.012Ω/m) minimizes power loss, ensuring stable voltage for ABB PLCs/DCS modules.
• Flexible & Durable Design: Class 5 stranded conductors and PA66 connectors enable easy routing in tight cabinet spaces (1m bending radius) and withstand 10,000+ flex cycles – prevents conductor breakage in high-vibration equipment (e.g., near motors or conveyors).
• V0 Flame-Retardant Insulation/Sheath: XLPE insulation and PVC sheath meet VDE 0472-804 (V0) and UL 94 (V0) flame standards – self-extinguishes within 10 seconds if ignited, reducing fire risks in enclosed control cabinets or crowded factory floors.
• IP65 Connector Protection: Equipment and power end connectors have IP65 ratings – dust-tight and resistant to water jets, suitable for use in semi-outdoor or damp environments (e.g., covered water treatment plants, outdoor drive cabinets).
• ABB Proprietary Equipment Connector: Male connector with locking latch ensures a secure, vibration-proof connection to ABB automation equipment (AC800M, 800xA) – prevents accidental disconnection (a common cause of unplanned downtime in high-vibration areas).
• Wide Temperature Range (-40℃~+90℃): Operates reliably in extreme temperatures – works in cold storage facilities (-40℃) or near heat-generating equipment (e.g., drive cabinets at +90℃) without insulation degradation.

3. Application Fields

• ABB Automation Equipment Power Supply: Primary application – powering ABB control and automation systems:
  • AC800M PLC Racks: Supplies 400V AC 3-phase power to ABB AC800M PLC racks in manufacturing plants; tinned copper conductors resist corrosion in humid factory environments, while IP65 connectors prevent dust ingress into PLC cabinets.
  • 800xA DCS Modules: Powers 800xA DCS input/output modules in power plants; V0 flame rating ensures safety in enclosed control rooms, and flexible stranding allows easy routing around other DCS components.
  • Drive Control Cabinets: Transmits 250V AC single-phase power to ABB ACS800 drive control cabinets in mining sites; vibration resistance (2g) prevents connector loosening near crushers, while -40℃ low-temperature rating works in cold mining regions.
• Industrial Manufacturing Lines: Powering control equipment in production environments:
  • Automotive Assembly Lines: Connects ABB robotic control panels to 400V AC power; oil-resistant PVC sheath withstands grease and coolant spills, and IP65 connectors protect against water jets during line cleaning.
  • Electronics Production Cleanrooms: Powers ABB precision control modules for semiconductor manufacturing; low particle emission (PA66 connectors) complies with cleanroom standards, while stable current delivery ensures no voltage fluctuations for sensitive electronics.
• Energy & Utility Infrastructure: Powering control systems in energy facilities:
  • Wind Turbine Control Cabinets: Supplies power to ABB turbine control modules in offshore wind farms; corrosion-resistant tinned copper and IP65 connectors withstand saltwater spray, while -40℃~+90℃ temperature range handles offshore weather extremes.
  • Nuclear Power Plant Auxiliary Systems: Powers ABB safety control modules (non-nuclear zones); flame-retardant insulation (V0) and high voltage withstand (1500V AC) meet strict nuclear safety standards, ensuring reliable operation during power grid fluctuations.
• Chemical & Pharmaceutical Plants: Powering equipment in harsh chemical environments:
  • Chemical Reactor Control Panels: Connects ABB process control modules to 400V AC power; chemical-resistant PVC sheath resists dilute acids and bases, while tinned copper conductors prevent corrosion from chemical fumes.
  • Pharmaceutical Cleanrooms: Powers ABB sterilization equipment control modules; smooth PVC sheath is easy to clean and decontaminate, complying with GMP standards, and IP65 connectors prevent dust accumulation in sterile environments.

4. Precautions

• Equipment Compatibility (Critical): Use exclusively with ABB automation equipment (AC800M PLCs, 800xA DCS, ACS series drive cabinets) – Never connect to non-ABB devices with incompatible power requirements (e.g., 110V AC equipment) or connector types; mismatched voltage/current will damage the device or cause electrical arcing. Verify equipment power ratings against the cord’s 400V AC/16A specifications.
• Installation & Handling Safety:
  • Power Disconnection: Always disconnect the power source before plugging/unplugging the cord – live connections (400V AC) pose lethal electric shock risks; use insulated gloves when handling connectors in industrial environments.
  • Connector Locking: Ensure the equipment-end locking latch is fully engaged – incomplete locking leads to loose connections (arcing, overheating) and increases fire risk; tug gently on the cord after connection to confirm security.
  • Bending Radius: Maintain a minimum bending radius of 1m (for 2.0m cord) – excessive bending (＜0.5m radius) damages conductors and insulation, leading to short circuits; avoid routing the cord near sharp edges (e.g., cabinet corners) that could abrade the sheath.
• Operation & Maintenance:
  • Overload Prevention: Do not exceed the 16A rated current – overloading (e.g., powering 20A equipment) causes conductor overheating (＞90℃) and insulation degradation; calculate total load current of connected devices before use.
  • Visual Inspection: Inspect the cord monthly for damage (cracked sheath, loose contacts, bent pins) – replace immediately if damage is found; even small sheath cracks allow moisture/dust ingress, leading to electrical leakage.
  • Cleaning: Clean the cord and connectors with a dry, lint-free cloth – avoid water or chemical cleaners (except for chemical-resistant versions); moisture in connectors causes corrosion and increases contact resistance.
• Environmental Limitations:
  • Temperature Avoidance: Do not operate above +90℃ or below -40℃ – high temperatures (＞90℃) melt insulation, while low temperatures (＜-40℃) make the sheath brittle and prone to cracking; use heat shields if routing near high-temperature equipment (e.g., furnaces).
  • Chemical Exposure: Do not expose non-chemical-resistant versions to concentrated acids, solvents, or oils – these degrade the PVC sheath and XLPE insulation, leading to conductor exposure; use ABB’s chemical-resistant cord variants (if available) for such environments.
• Replacement & Spare Parts:
  • Genuine ABB Replacement: Use only genuine ABB TK809F (3BDM000212R1) cords – non-genuine alternatives often have substandard insulation (＜0.8mm thickness) or uncertified connectors, failing safety tests (e.g., flame resistance, voltage withstand) and voiding equipment warranties.
  • Spare Stock: Maintain 2~3 spare cords for critical equipment (e.g., power plant DCS modules) – power cord failure is a common single-point fault; having spares reduces downtime from days (waiting for delivery) to minutes (on-site replacement)

The structure and details of the product：

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