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The ABB TK808F (order code: 3BDM000211R1) is a high-reliability industrial power cord engineered for stable, low-loss power transmission to ABB low-to-medium power automation equipment—including AC500 PLCs, compact 800xA I/O modules, and small-scale drive control units (e.g., ACS150/355 series VFDs). It serves as a "dedicated power link" for precision automation systems, combining mechanical durability (resistant to bending, abrasion, and vibration) with strict electrical safety compliance, ensuring uninterrupted power supply in industrial environments where even minor power interruptions can disrupt process control. With region-adaptable plugs, flame-retardant insulation, and compatibility with ABB’s compact automation lineup, it is widely used in small manufacturing cells, building automation, and decentralized control systems. Below is its detailed specification:
- Product Model: TK808F
- Order Code: 3BDM000211R1
- Product Series: ABB TK Series Industrial Power Cords (Low-Medium Power, Compatible with ABB Compact Automation Equipment)
- Core Function: Delivers AC power from industrial/commercial outlets to ABB compact automation devices; provides electrical insulation and mechanical protection; complies with global safety standards; resists environmental stress (vibration, temperature fluctuations, minor chemical exposure)
- Electrical Specifications:
- Mechanical Specifications:
- Cord Length: Standard 1.5m (custom lengths: 0.5m~5.0m available via ABB customization)
- Connector Type:
- Equipment End: ABB compact male connector (compatible with AC500 PLCs, ACS150/355 drives, 800xA compact I/O) with snap-lock mechanism
- Power End: Region-specific plugs – IEC 60884-1 (EU: CEE 7/4 Schuko), NEMA 5-15P (US: 15A 125V), GB 1002 (China: 10A 250V)
- Connector Material:
- Housing: Polyamide 6 (PA6, impact-resistant, heat-resistant up to 110℃)
- Contacts: Brass (tinned, low contact resistance ≤5mΩ)
- Mechanical Durability:
- Flex Life: ≥15,000 cycles (IEC 60245, 0.8m bending radius)
- Impact Resistance: IK07 (IEC 62262, resistant to 2J impacts)
- Abrasion Resistance: ≥300 cycles (CS 10 wheel, 5N load)
- Weight: Approximately 200g (1.5m length, single-phase version)
- Environmental Ratings:
- Operating Temperature Range: -30℃~+80℃ (continuous); -40℃~+90℃ (short-term, ≤1 hour)
- Storage Temperature Range: -40℃~+85℃
- Humidity Tolerance: 95% RH (non-condensing, 40℃)
- Chemical Resistance: Resistant to mineral oil, mild detergents, and industrial dust (per IEC 60068-2-54)
- Ingress Protection (IP):
- Connector: IP44 (dust-protected, splash-resistant)
- Cord Sheath: IP30 (dust-protected)
- Vibration Resistance: 10~500Hz, 1.5g acceleration (IEC 60068-2-6; no conductor breakage or connector loosening)
- Compliance Standards: IEC 60245-4 (flexible cords), UL 62 (power cords), VDE 0472 (German safety), CE, RoHS, GB/T 5023 (China), CSA C22.2 No. 49 (Canada)
- Compact Equipment Compatibility: Tailored for ABB’s low-medium power automation lineup (AC500 PLCs, ACS150 drives, compact 800xA I/O) – the snap-lock equipment connector ensures a secure, vibration-proof fit, preventing accidental disconnection in decentralized control cabinets (e.g., machine-side PLCs).
- Global Plug Adaptability: Ships with region-specific power plugs (Schuko, NEMA, GB) – eliminates the need for adapters, enabling seamless use in global markets (EU, US, China, Southeast Asia) and simplifying inventory for multinational plants.
- Ultra-Flexible Routing: Class 6 fine-stranded conductors and TPE insulation allow a tight 0.8m bending radius – ideal for routing through narrow gaps in compact control cabinets (e.g., between an ACS150 drive and AC500 PLC) without damaging conductors.
- Halogen-Free Flame Retardancy (HFFR): HFFR PVC sheath emits minimal smoke and toxic gas in fire – complies with safety standards for public buildings (e.g., hospital HVAC control panels) and enclosed industrial spaces, reducing health risks during emergencies.
- Wide Temperature Adaptability (-30℃~+80℃): Operates reliably in moderate extremes – works in cold storage auxiliary systems (-30℃) or near small heat-generating equipment (e.g., ACS355 drives at +80℃) without insulation degradation.
- Low Voltage Drop: 1.0mm² tinned copper conductors ensure ≤2% voltage drop at full load (10A) – critical for precision equipment (e.g., AC500 PLC analog modules) that requires stable voltage to avoid measurement errors.
- IP44 Connector Protection: Equipment and power plugs are splash-resistant (IP44) – suitable for semi-harsh environments (e.g., food processing cleanrooms, building basement control panels) where occasional water splashes or dust are present.
- ABB Compact Automation Equipment: Primary application – powering small-scale ABB control systems:
- AC500 PLC Racks: Supplies 230V AC single-phase power to AC500 compact PLCs in machine-side control cabinets; ultra-flexible design routes between the PLC and cabinet outlet, while IP44 connectors resist dust from manufacturing processes (e.g., woodworking, plastic molding).
- ACS150/355 Drives: Powers 0.75kW~7.5kW ACS150/355 VFDs for small pumps/fans; HFFR sheath complies with building automation safety standards (e.g., office HVAC systems), and low voltage drop ensures stable drive speed control.
- Compact 800xA I/O Modules: Connects 800xA compact I/O modules (e.g., AI830) to 250V AC power in decentralized control cells; snap-lock connector prevents vibration-induced disconnection in automotive component assembly lines.
- Building Automation Systems: Powering control equipment in commercial/residential buildings:
- HVAC Control Panels: Supplies power to ABB AC500 PLCs controlling air handlers and chillers; HFFR sheath meets building fire codes (e.g., NFPA 70), and IP44 connectors resist moisture in basement or rooftop control cabinets.
- Lighting Control Systems: Powers ABB smart lighting controllers in shopping malls; region-specific Schuko/NEMA plugs simplify installation across global locations, while flexible routing fits in tight ceiling voids.
- Small Manufacturing Cells: Powering equipment in decentralized production units:
- Electronics Assembly Workstations: Connects ABB robotic arm control modules (small-scale) to 120V AC (US) or 230V AC (EU) power; fine-stranded conductors route through workstation enclosures, and tinned copper resists corrosion from soldering fumes.
- Packaging Machine Control Units: Powers ABB ACS355 drives for small packaging conveyors; 1.5m standard length fits between the drive and machine outlet, while impact-resistant PA6 connectors withstand accidental bumps in busy production areas.
- Food & Beverage Small-Scale Processing: Powering equipment in hygienic environments:
- Dairy Processing Auxiliary Pumps: Supplies power to ACS150 drives for small milk transfer pumps; HFFR sheath is easy to clean with mild detergents (complying with FDA hygiene standards), and IP44 connectors resist splashes from washdowns.
- Bakery Oven Temperature Controllers: Powers ABB AC500 PLCs controlling oven temperature; low voltage drop ensures stable analog signal processing (for temperature sensors), preventing baking temperature deviations
The structure and details of the product:

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