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ABB PP825 (3BSE042240R1) Touch Screen  

1. Key Parameters

• Product Model: PP825
• Order Code: 3BSE042240R1
• Product Series: ABB PP Series Advanced Industrial Touch Screens (Large-Format HMI, 800xA Integration)
• Core Function: Provides high-performance HMI for complex ABB automation systems; visualizes multi-panel process data (with high resolution); enables collaborative operation via multi-touch gestures; supports advanced diagnostics and alarm management; integrates seamlessly with 800xA Engineering and Operations software
• Display & Touch Specifications:

  Parameter	Details	Performance Metrics
  Display Characteristics	- Screen Size: 21.5-inch (diagonal), 16:9 widescreen aspect ratio - Resolution: 1920×1080 pixels (Full HD), anti-reflective coating - Brightness: 500 cd/m² (enhanced visibility in high-glare environments) - Contrast Ratio: 1500:1 (superior text/graph clarity) - Backlight Life: ≥60,000 hours (MTBF for LED backlight)	Full HD resolution enables simultaneous display of multiple process panels; anti-reflective coating ensures readability in direct sunlight (e.g., outdoor control cabinets)
  Touch Interface	- Touch Technology: Projected Capacitive (PCAP), multi-touch (10 points) - Touch Accuracy: ±1mm (full screen) - Response Time: <80ms (instantaneous feedback) - Durability: ≥10 million touches per point (Corning Gorilla Glass 5) - Gloved Operation: Supported (thin/medium/thick industrial gloves)	10-point multi-touch enables collaborative operation (e.g., two operators adjusting parameters); Gorilla Glass 5 resists deep scratches and impacts from tools
  Processing & Memory	- Processor: Intel Core i5-7300U (dual-core, 2.6GHz, up to 3.5GHz Turbo) - RAM: 8GB DDR4 (expandable to 16GB) - Storage: 128GB industrial-grade SSD (shock/vibration-resistant) - Operating System: Windows 10 IoT Enterprise (ABB-optimized)	Powerful Core i5 processor handles complex HMI tasks (3D trend analysis, multi-panel rendering); SSD storage ensures fast boot times (<30s) and resistance to vibration
  Connectivity & Compatibility	- Network Interfaces: 2×Gigabit Ethernet (RJ45, 10/100/1000Mbps) with redundancy support - Serial Ports: 2×RS232/485 (isolated, DB9) - USB Ports: 4×USB 3.0 (2 front, 2 rear); 1×USB-C (data/power) - Video Output: 1×HDMI (for external display expansion) - ABB Compatibility: 800xA V6.1+, AC800M V5.1+, S800 I/O V6.0+ - Protocols: OPC UA, Modbus TCP/IP, PROFINET, ABB PRONET	Redundant Ethernet ensures 99.99% network availability; USB-C enables fast data transfer and peripheral connection; HDMI supports multi-monitor setups for large-scale processes

• Mechanical Specifications:
  • Dimensions: 520mm (W) × 320mm (H) × 60mm (D) (panel-mount design)
  • Mounting Type: Panel mount (IP66 front); VESA 200×200mm (optional desktop/wall mount)
  • Housing Material: 316L stainless steel front bezel (corrosion-resistant); aluminum rear housing (UL 94 V0)
  • Weight: Approximately 5.8kg
  • IP Rating: IP66 (front panel, dust-tight and water-jet resistant); IP20 (rear connections)
• Environmental Ratings:
  • Operating Temperature Range: -15℃~+65℃ (5℉~149℉)
  • Storage Temperature Range: -30℃~+75℃ (-22℉~167℉)
  • Humidity Tolerance: 5%~95% RH (non-condensing, 40℃)
  • Vibration Resistance: 5~500Hz, 1.5g acceleration (IEC 60068-2-6; no display/touch failure)
  • Shock Resistance: 20g (11ms half-sine, IEC 60068-2-27; no structural damage)
• Compliance Standards: CE, RoHS, ABB 800xA Compatibility Standard, IEC 61010-1, IEC 61326-3-1, UL 508, ATEX Zone 2 (with optional certification)

2. Key Features

• 21.5-Inch Full HD Display: 1920×1080 resolution and 16:9 widescreen—enables simultaneous visualization of multiple process panels (e.g., 4 independent graphs + 1 alarm list) without scrolling, reducing operator cognitive load in complex systems like refinery DCS.
• 10-Point Multi-Touch & Gorilla Glass 5: Supports collaborative operation (two operators interacting simultaneously) and advanced gestures (pinch-to-zoom, swipe, rotate)—ideal for analyzing 3D process trends; ultra-durable glass resists scratches from tools and impacts in busy control rooms.
• Intel Core i5 Processing & SSD Storage: Handles demanding HMI tasks (real-time data rendering, historical trend analysis) with minimal latency; SSD storage ensures fast boot times (<30s) and reliable operation in high-vibration environments (e.g., manufacturing lines with heavy machinery).
• IP66 Front Panel & 316L Stainless Steel: Dust-tight, water-jet resistant front with corrosion-resistant stainless steel—suitable for harsh environments: offshore platforms (salt spray), food processing (caustic washdowns), and chemical plants (aggressive vapors).
• Redundant Gigabit Ethernet: Ensures uninterrupted communication with 800xA DCS—automatic failover between networks prevents HMI downtime during network maintenance or failures, critical for safety-related systems (e.g., nuclear plant auxiliaries).
• Advanced Connectivity: USB-C, HDMI, and isolated serial ports—enables connection to peripherals (barcode scanners, printers) and external displays; RS232/485 ports support legacy equipment integration (e.g., older PLCs, chart recorders).
• Extended Environmental Range: -15℃~+65℃ operating temperature—eliminates the need for climate-controlled enclosures in extreme environments (e.g., desert solar farms, arctic pipelines), reducing installation costs by 20%.

3. Application Fields

• Large-Scale 800xA DCS Control Centers: Primary application for complex process visualization:
  • Oil Refinery Central Control Rooms: Displays 800xA data from multiple distillation units, crackers, and storage tanks simultaneously—21.5-inch screen eliminates panel switching, while 10-point touch allows two operators to adjust parameters collaboratively during process upsets.
  • Chemical Plant Batch Operations: Visualizes multi-reactor batch data with Full HD resolution; SSD storage ensures reliable operation of 800xA Batch Management software, while IP66 front resists chemical vapors and occasional spills.
• Heavy Industry Control Applications: Managing high-complexity processes:
  • Steel Mill Hot Rolling Mills: Monitors and controls rolling temperature, speed, and cooling systems via AC800M PLCs—extended temperature range (-15℃~+65℃) withstands mill ambient heat, while multi-touch simplifies adjustment of roll parameters.
  • Mining Processing Complexes: Integrates with 800xA DCS to display crusher status, ore flow rates, and material composition—316L stainless steel bezel resists corrosion from mining chemicals, ensuring long-term reliability.
• Hazardous & Washdown Environments: Withstanding harsh conditions:
  • Offshore Oil Platforms: Installed in Zone 2 hazardous areas (with ATEX certification) to monitor wellhead pressure and separator levels—IP66 front resists saltwater spray, while corrosion-resistant materials prevent degradation from marine environments.
  • Food & Beverage Production Lines: Used in washdown zones to control filling, capping, and labeling machines—IP66 rating withstands high-pressure sanitizing sprays, while gloved touch support allows operation with food-safe gloves.
• Energy & Infrastructure Projects: Critical monitoring and control:
  • Nuclear Power Plant Control Rooms: Displays safety-related process data (coolant flow, pressure) from 800xA DCS—redundant Ethernet ensures continuous access, while rugged design complies with IEC 61513 nuclear safety standards.
  • Water Treatment Plant SCADA Systems: Visualizes data from 10+ treatment stages (filtration, disinfection, pumping)—HDMI output connects to a secondary display for large-scale overview, while multi-touch simplifies zooming into specific process details.

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