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The ABB PP815 (order code: 3BSE042239R1) is a rugged industrial-grade touch screen engineered for intuitive human-machine interaction (HMI) in ABB automation systems—specifically optimized for 800xA DCS, AC800M PLCs, and S800 I/O architectures. It functions as a "centralized HMI hub," enabling operators to monitor real-time process data, control industrial equipment, and access diagnostic tools with a durable, high-visibility touch interface. Designed for harsh industrial environments (e.g., high temperatures, vibration, dust), it combines responsive multi-touch functionality with robust hardware, ensuring reliable operation in mission-critical applications like process plants, manufacturing facilities, and infrastructure projects. Below is its detailed specification:
- Product Model: PP815
- Order Code: 3BSE042239R1
- Product Series: ABB PP Series Industrial Touch Screens (800xA-Compatible HMI, Rugged Operation)
- Core Function: Provides intuitive HMI for ABB automation systems; displays real-time process data (temperature, pressure, flow); enables operator control of equipment (valves, pumps, motors); supports diagnostic and alarm management; integrates with 800xA Engineering and Operations software
- Display & Touch Specifications:
- Mechanical Specifications:
- Dimensions: 365mm (W) × 290mm (H) × 55mm (D) (panel-mount design)
- Mounting Type: Panel mount (IP65 front); VESA 100×100mm (optional desktop mount)
- Housing Material: Aluminum alloy front bezel (anti-corrosion); ABS rear housing (UL 94 V0)
- Weight: Approximately 3.2kg
- IP Rating: IP65 (front panel, dust/water-resistant); IP20 (rear connections)
- Environmental Ratings:
- Operating Temperature Range: -10℃~+60℃ (14℉~140℉)
- Storage Temperature Range: -20℃~+70℃ (-4℉~158℉)
- Humidity Tolerance: 10%~90% RH (non-condensing, 40℃)
- Vibration Resistance: 5~500Hz, 1.0g acceleration (IEC 60068-2-6; no display/touch failure)
- Shock Resistance: 15g (11ms half-sine, IEC 60068-2-27; no structural damage)
- Compliance Standards: CE, RoHS, ABB 800xA Compatibility Standard, IEC 61010-1 (electrical safety), EN 61326-3-1 (EMC), UL 508 (industrial control equipment)
- 15-Inch High-Visibility Display: 450 cd/m² brightness and anti-glare coating—ensures clear readability in harsh lighting (e.g., direct sunlight on refinery control room windows, high-intensity factory lights) where standard touch screens wash out.
- Rugged PCAP Multi-Touch Interface: Gorilla Glass 3 and 5M touch durability—resists scratches from tools, impacts from debris, and wear from daily operation; supports gloved use (critical for operators in food/pharmaceutical cleanrooms or oil refineries).
- Dual Gigabit Ethernet with Redundancy: Enables redundant network connections to 800xA DCS—prevents HMI downtime if one network fails, ensuring continuous access to process data for mission-critical systems (e.g., chemical reactor control).
- Industrial-Grade Hardware: Intel Atom quad-core processor, shock-resistant eMMC storage, and aluminum bezel—operates reliably in high-vibration (e.g., manufacturing lines with heavy machinery) and temperature-variable (e.g., cold storage facilities) environments.
- Seamless 800xA Integration: Pre-optimized for 800xA V6.1+—automatically detects ABB controllers (AC800M) and I/O modules (S800), reducing HMI configuration time by 50% vs. third-party touch screens; supports 800xA alarm management and trend analysis.
- IP65 Front Panel Protection: Dust-tight and water-resistant front—suitable for installation in washdown zones (e.g., food processing plants using caustic cleaners) or dusty environments (e.g., mining control rooms) without additional enclosures.
- Legacy Device Support: RS232/485 serial ports—enables connection to older equipment (e.g., legacy PLCs, analog chart recorders) that lack Ethernet, extending the life of existing industrial assets.
- ABB 800xA DCS Control Rooms: Primary application for process monitoring and control:
- Chemical Plant Batch Processing: Displays real-time reactor temperature/pressure (via S800 AI modules) and enables operator control of feed valves (DO modules); multi-touch gestures (zoom) simplify trend analysis of batch cycles, reducing cycle optimization time by 30%.
- Oil Refinery Distillation Units: Monitors 800xA DCS data for distillation column levels and heater temperatures; IP65 front withstands occasional oil splashes in refinery control rooms, while dual Ethernet ensures uninterrupted access during network maintenance.
- Manufacturing Line HMI: Controlling production equipment:
- Automotive Assembly Lines: Integrates with AC800M PLCs to display conveyor speed, robot status, and quality inspection data; gloved operation allows operators to adjust settings without removing protective gloves, maintaining hygiene and safety.
- Electronics Manufacturing: Manages S800 I/O modules controlling PCB assembly machines; high-contrast display ensures clear visibility of component placement coordinates, reducing assembly errors by 25%.
- Harsh Environment Installations: Withstanding extreme conditions:
- Food Processing Washdown Zones: Installed near dairy or beverage filling lines; IP65 front resists caustic washdowns, while PCAP touch works with sanitized gloves, complying with FDA hygiene standards.
- Mining Control Cabins: Operates in dusty, high-vibration environments to monitor crusher status and ore flow; industrial-grade hardware prevents display/touch failure from vibration, ensuring continuous mining operations.
- Infrastructure & Energy Sector: Critical monitoring tasks:
- Water Treatment Plant SCADA: Connects to 800xA DCS to display pump status, pH levels, and flow rates; redundant Ethernet ensures operators never lose access to data during water treatment process upsets.
- Solar Farm Inverter Control: Monitors AC800M-controlled inverters and displays energy production data; high brightness ensures readability in outdoor control cabinets exposed to direct sunlight.
The structure and details of the product:

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