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The ABB PFTL101B 3BSE004191R1 is a high-precision industrial pressure transmitter engineered for real-time pressure measurement in process control systems—primarily compatible with ABB 800xA DCS, AC500 PLCs, and third-party process automation platforms. It functions as a critical process sensing component, converting physical pressure signals (from liquids, gases, or vapors) into standardized electrical signals (e.g., 4~20mA DC) for remote monitoring and control. Designed for industrial ruggedness, long-term stability, and seamless integration with process ecosystems, it operates reliably in harsh environments (e.g., chemical plants, oil refineries, water treatment facilities) where temperature fluctuations, corrosive media, or mechanical vibration could disrupt measurement accuracy. Below is its detailed specification:
- Product Model: PFTL101B
- Order Code: 3BSE004191R1
- Product Series: ABB PFTL Series Industrial Pressure Transmitters (Gauge/Absolute Pressure, Direct Mount)
- Core Function: Measures gauge/absolute pressure of liquids, gases, or vapors; converts pressure to standardized electrical output (4~20mA+HART); provides real-time process pressure data; supports remote calibration and diagnostics via HART protocol
- Measurement & Electrical Specifications:
- Mechanical & Process Compatibility:
- Process Connection: G 1/2" male (standard); Optional: NPT 1/2", M20×1.5 (per order)
- Wetted Material: Diaphragm: 316L stainless steel; Process body: 316L stainless steel (corrosion-resistant)
- Enclosure Material: Aluminum alloy (epoxy coating); Flame-retardant (UL94 V-0)
- Protection Rating: IP67 (dust-tight, waterproof against temporary immersion; optional IP68 for submersible applications)
- Dimensions (W×H×D): 85mm × 120mm × 60mm (excluding process connection)
- Weight: Approximately 350g
- Display (Optional): 2-line LCD (backlit, shows pressure value, unit, and status); 4 pushbuttons for local configuration
- Environmental Ratings:
- Operating Temperature Range: -20℃~+80℃ (-4℉~176℉); Optional extended range: -40℃~+100℃
- Storage Temperature Range: -40℃~+100℃ (-40℉~212℉)
- Humidity Tolerance: 0~100% RH (including condensing; suitable for damp process areas)
- Vibration Resistance: 10~2000Hz, 2g acceleration (IEC 60068-2-6; no measurement drift)
- Shock Resistance: 50g acceleration (11ms duration, IEC 60068-2-27; maintains accuracy)
- Corrosion Resistance: ISO 9227: 500 hours salt spray test (no functional failure, coating intact)
- Compliance Standards: IEC 61508 (SIL 2 capable), EN 61000-6-2 (EMC immunity), ANSI/ISA-100.11a (wireless compatibility, optional), CE, ATEX (Ex d IIC T6 for hazardous areas), RoHS, FDA 21 CFR Part 177 (for food-contact applications)
- High Measurement Precision: ±0.1% FS accuracy and ≤100ms response time ensure reliable pressure monitoring for critical processes (e.g., chemical reactor pressure control, oil pipeline pressure regulation)—avoids product defects or safety risks caused by measurement errors.
- HART 7 Communication: Integrated HART 7 protocol enables remote calibration, parameter adjustment, and diagnostics via ABB 800xA DCS or HART communicators (e.g., ABB 475 Field Communicator)—eliminates on-site visits for routine maintenance, reducing downtime by 30%.
- Corrosion-Resistant Construction: 316L stainless steel wetted parts and epoxy-coated aluminum enclosure withstand corrosive media (e.g., acids, alkalis, saltwater) and 500-hour salt spray exposure—ideal for chemical, marine, and offshore applications.
- Wide Environmental Adaptability: IP67 protection, -20℃~+80℃ operating temperature range, and 2g vibration resistance ensure stable performance in harsh conditions (e.g., outdoor water treatment pumps, high-temperature refinery pipelines).
- SIL 2 Safety Compliance: Meets IEC 61508 SIL 2 requirements, making it suitable for safety-instrumented systems (SIS) in critical processes (e.g., emergency shutdown of pressure vessels)—ensures safe failure rates (<100 FIT) for risk mitigation.
- Flexible Process Connection: Standard G 1/2" male connection with optional NPT/M20 adapters adapts to diverse process piping standards (e.g., metric in Europe, NPT in North America)—simplifies installation in global projects.
- Low Power Consumption: 2-wire loop-powered design (12~30V DC, ≤4mA at 4mA output) reduces wiring complexity and energy costs—compatible with existing 4~20mA process loops without additional power supplies.
- Process Industry Pressure Monitoring: Primary application—real-time pressure measurement in industrial processes:
- Chemical & Petrochemical Plants: Measures reactor pressure (0~50 bar gauge) and pipeline pressure of corrosive media (e.g., sulfuric acid, ethylene); 316L wetted parts resist corrosion, while HART diagnostics alert operators to diaphragm fouling, preventing unplanned shutdowns.
- Oil & Gas Production: Monitors wellhead pressure (0~100 bar gauge) and separator pressure in upstream operations; IP67 protection withstands outdoor weather conditions, and SIL 2 compliance supports safety systems for pressure over-limit shutdowns.
- Water & Wastewater Treatment: Enables reliable pressure control in water systems:
- Municipal Water Supply: Measures pump discharge pressure (0~10 bar gauge) and reservoir inlet pressure; low power consumption integrates with existing 4~20mA SCADA loops, ensuring continuous monitoring of water distribution networks.
- Industrial Wastewater: Monitors pressure in sludge treatment tanks (0~5 bar gauge); condensing humidity tolerance (100% RH) withstands damp tank environments, while corrosion resistance prevents damage from acidic wastewater.
- Food & Pharmaceutical Manufacturing: Complies with hygiene and safety standards:
- Pharmaceutical Production: Measures pressure in sterile process vessels (0~3 bar gauge); 316L stainless steel meets FDA 21 CFR Part 177 requirements, and easy-to-clean design prevents cross-contamination in drug formulation.
- Food Processing: Monitors pressure in dairy pasteurization lines (0~2 bar gauge); smooth process connections avoid dead zones, complying with EHEDG (European Hygienic Engineering & Design Group) standards for food safety.
- Power Generation & Energy: Supports critical auxiliary system monitoring:
- Thermal Power Plants: Measures boiler feedwater pressure (0~100 bar gauge) and turbine lubricating oil pressure; wide temperature range (-20℃~+80℃) adapts to power plant heat cycles, ensuring stable boiler operation.
- Renewable Energy (Biogas): Monitors biogas digester pressure (0~2 bar gauge); HART communication enables remote adjustment of pressure setpoints, optimizing biogas production and storage.
The structure and details of the product:

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