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ABB DCS880-S02-0350-05 DC Drive  

1. Key Parameters

• Product Model: DCS880-S02-0350-05
• Order Code Reference: Typically paired with ABB accessory kits (e.g., 3ABD00051393, including control terminals, cooling fans, and user manual)
• Product Series: ABB DCS880 Series Industrial DC Drives (Medium-Power, Cabinet-Mounted)
• Core Function: Converts AC input to adjustable DC output for DC motor speed/torque control; supports closed-loop control (speed/position/torque); provides comprehensive fault protection; enables integration with automation systems via communication protocols
• Electrical Specifications:

  Parameter	Details	Performance Metrics
  Input Power	3-phase AC 380~480V ±10% (50Hz/60Hz); Power factor: ≥0.95 (at full load)	Compatible with standard industrial grids
  Output Ratings	- DC Output Voltage: 0~500V DC (adjustable) - Rated Output Current: 350A (continuous) - Peak Output Current: 700A (10s, 200% of rated) - Rated Power: ~175kW (at 500V DC, 350A)	Handles medium-to-high power DC motors
  Control Accuracy	- Speed Control: ±0.01% of set speed (with encoder feedback) - Torque Control: ±2% of rated torque	Ensures precise motor performance
  Speed Range	1:2000 (open-loop); 1:10,000 (closed-loop with encoder)	Supports wide speed variation for diverse applications
  Control Modes	- Speed control (open/closed loop) - Torque control - Position control - Master/follower synchronization	Adaptable to complex industrial processes
  Protection Features	- Overcurrent: 200% rated current (instantaneous trip) - Overvoltage/Undervoltage: ±15% of nominal input - Overtemperature: IGBT junction temp >150℃ (current derating) - Motor overload: Class 10/20/30 (configurable) - Short-circuit: Output-to-ground/phase (crowbar protection)	Prevents damage to drive and motor
  Communication	Built-in: Modbus RTU (RS485); Optional: Profibus DP, Ethernet/IP, PROFINET	Enables integration with PLC/SCADA systems

• Mechanical Specifications:
  • Enclosure Type: IP21 (cabinet-mounted); NEMA 1 equivalent
  • Dimensions (W×H×D): 450mm × 600mm × 300mm (including cooling fan and terminal blocks)
  • Mounting: Floor/cabinet-mounted (4 M8 screws; torque: 25 N·m); vertical installation recommended
  • Weight: Approximately 45kg
  • Cooling System: Forced air cooling (integrated fan, 230V AC auxiliary power); Fan speed: 2800rpm
  • User Interface: Local control panel (LCP) with 4-line LCD display, 6 navigation buttons; LED indicators (power, run, fault)
• Environmental Ratings:
  • Operating Temperature Range: 0℃~+40℃ (+40℃~+50℃ with 2% current derating per ℃)
  • Storage Temperature Range: -25℃~+70℃
  • Humidity Tolerance: ≤95% RH (non-condensing, 40℃; suitable for damp industrial areas)
  • Vibration Resistance: 10~50Hz, 0.5g acceleration (IEC 60068-2-6; no performance degradation)
  • Shock Resistance: 10g acceleration (11ms duration, IEC 60068-2-27; maintains structural integrity)
• Compliance Standards: IEC 61800-5-1 (adjustable speed drives), EN 61000-6-2 (EMC immunity), UL 508C (industrial safety), CE, RoHS

2. Key Features

• High-Precision Motor Control: ±0.01% speed control accuracy (closed-loop) and ±2% torque control ensure precise operation of critical equipment (e.g., steel rolling mills requiring tight speed synchronization, paper machines needing constant tension control).
• High Power Density: Compact 450mm×600mm×300mm enclosure delivers 175kW output, saving cabinet space in dense industrial control rooms compared to traditional DC drives.
• Flexible Control Modes: Supports speed, torque, and position control, as well as master/follower synchronization—adapts to diverse applications (e.g., torque control for unwinding machines, position control for robotic actuators).
• Comprehensive Protection: Multi-layer protection (overcurrent, overvoltage, overtemperature, motor overload) prevents catastrophic failures, reducing downtime and repair costs in heavy-industry environments.
• Seamless Automation Integration: Built-in Modbus RTU and optional industrial Ethernet protocols (PROFINET, Ethernet/IP) enable easy integration with ABB AC500 PLCs and SCADA systems—facilitates remote monitoring, parameter adjustment, and data logging.
• User-Friendly Configuration: Local control panel (LCP) with LCD display and intuitive navigation buttons simplifies on-site commissioning; ABB Drive Composer Pro software supports advanced programming and diagnostics via PC.
• Robust Environmental Adaptability: Withstands 0℃~+40℃ operating temperatures, 95% RH humidity, and 0.5g vibration—ensures reliable performance in harsh industrial settings (e.g., mining hoists, steel mill rolling stands).

3. Application Fields

• Heavy Industrial Motor Control: Primary application—high-power DC motor drives:
  • Steel Rolling Mills: Controls 175kW DC motors for rolling stands; closed-loop speed control (±0.01% accuracy) ensures consistent strip thickness, while torque limiting prevents equipment damage during overloads.
  • Mining Hoists: Drives DC motors for underground ore hoists; torque control mode prevents rope slippage during startup, and overcurrent protection safeguards against sudden load spikes—critical for mining safety.
• Material Processing & Manufacturing: Ensures precise process control:
  • Paper Mills: Controls DC motors for paper machine rollers; maintains constant torque (±2% accuracy) to ensure uniform paper thickness, while speed synchronization (master/follower mode) coordinates multi-roller systems.
  • Plastic Extruders: Regulates DC motor speed for extruder screws; open-loop speed range 1:2000 allows fine adjustment of extrusion rate, optimizing plastic product quality.
• Transportation & Logistics: Powers heavy-duty moving equipment:
  • Port Cranes: Drives DC motors for crane hoisting and trolley systems; position control mode enables precise load placement, while communication with PLCs integrates with port management systems.
  • Conveyor Systems: Controls large inclined conveyors in mining; torque control prevents motor stall during heavy load startup, ensuring continuous material transport.
• Energy & Infrastructure: Supports critical auxiliary systems:
  • Power Plant Turbines: Controls DC motors for turbine auxiliary systems (e.g., lubrication pumps); reliable operation in high-vibration environments ensures turbine uptime.
  • Water Treatment Pumps: Drives large DC pumps for water distribution; overvoltage protection resists grid transients, maintaining stable water pressure in municipal systems.

The structure and details of the product：

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