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The ABB PFTL101A 3BSE004172R1 is a high-precision industrial load cell engineered for accurate weight measurement in industrial processes—primarily compatible with ABB 800xA DCS, AC500 PLCs, and ABB Weighing Indicators (e.g., CI854). It functions as a core force-to-electrical conversion component, translating mechanical weight (from solids, liquids, or granular materials) into standardized low-voltage signals (mV/V) for weight calculation, process control, and inventory management. Designed for industrial robustness, long-term stability, and resistance to harsh process conditions, it operates reliably in environments such as food processing plants, chemical facilities, and manufacturing lines—where vibration, temperature fluctuations, or chemical exposure could compromise measurement accuracy. Below is its detailed specification:
- Product Model: PFTL101A
- Order Code: 3BSE004172R1
- Product Series: ABB PFTL Series Industrial Load Cells (Shear Beam Type, Static/Dynamic Weighing)
- Core Function: Converts mechanical weight into electrical signals (mV/V) for weight measurement; supports static (e.g., tank weighing) and low-speed dynamic (e.g., conveyor weighing) applications; ensures stable weight data for process control and inventory tracking
- Measurement & Electrical Specifications:
- Mechanical & Process Compatibility:
- Construction Type: Shear beam (single-ended, fixed at one end); minimizes sensitivity to lateral forces
- Wetted/Material Contact: Load plate: 304 stainless steel; Body: 304 stainless steel (optional 316L for corrosion resistance)
- Protection Rating: IP67 (dust-tight, waterproof against temporary immersion); Optional IP68 for submersible applications
- Dimensions (L×W×H): 180mm × 50mm × 35mm (load plate: 80mm × 50mm) | Compact design for tight installation spaces |
- Mounting: Bolt-mounted (2 M8 screws, torque: 12 N·m); requires flat, rigid mounting surface
- Weight: Approximately 850g
- Cable: Integrated 5m shielded cable (4-core: red=excitation+, black=excitation-, green=signal+, white=signal-); Optional 10m cable on order
- Environmental Ratings:
- Operating Temperature Range: -20℃~+80℃ (-4℉~176℉)
- Storage Temperature Range: -40℃~+100℃ (-40℉~212℉)
- Humidity Tolerance: 0~95% RH (non-condensing, 40℃; suitable for damp processing areas)
- Vibration Resistance: 10~500Hz, 1g acceleration (IEC 60068-2-6; ≤0.01% RC measurement drift)
- Shock Resistance: 50g acceleration (11ms duration, IEC 60068-2-27; no structural damage)
- Corrosion Resistance: ISO 9227: 300 hours salt spray test (304 stainless steel); 500 hours (316L option) | Resists mild chemicals and moisture |
- Compliance Standards: OIML R60 (legal metrology), IEC 61298-2 (industrial weighing equipment), EN 61000-6-2 (EMC immunity), CE, RoHS, FDA 21 CFR Part 177 (for food-contact 316L option)
- High Weighing Precision: OIML III accuracy class and ≤±0.02% non-linearity ensure reliable weight data for critical applications (e.g., food ingredient batching, chemical dosing)—avoids product waste or quality issues from measurement errors.
- Shear Beam Design: Single-ended shear beam construction minimizes sensitivity to lateral forces (≤0.05% RC error from side loads) and angular misalignment—ideal for installations where load centering is challenging (e.g., conveyor belts, asymmetrical tanks).
- Temperature Stability: Low zero/sensitivity drift (≤±0.002% RC/℃) reduces temperature-induced errors, ensuring consistent accuracy in environments with variable temperatures (e.g., bakery ovens, cold storage facilities).
- Industrial-Grade Durability: IP67 protection and 304 stainless steel construction withstand dust, moisture, and mild chemical exposure—suitable for harsh industrial settings (e.g., wastewater treatment, chemical blending).
- Standardized Output: 2.0 mV/V sensitivity and 350Ω impedance ensure compatibility with ABB weighing indicators (CI854) and third-party PLCs—eliminates the need for signal converters, simplifying system integration.
- Overload Protection: 150% sustained/300% peak overload capacity prevents damage from accidental material surges (e.g., overfilling tanks, conveyor jams)—extends service life in high-demand applications.
- Hygienic Option: 316L stainless steel variant meets FDA 21 CFR Part 177 standards, making it suitable for food, pharmaceutical, and cosmetic processing—resists corrosion from cleaning agents (e.g., caustic soda).
- Industrial Batching & Dosing: Primary application—precision weight control in ingredient mixing:
- Food Processing: Measures flour, sugar, or additives (0~200 kg) in bakery or confectionery batching systems; 316L option withstands daily washdowns with food-safe cleaners, ensuring compliance with hygiene standards (e.g., HACCP).
- Chemical Manufacturing: Doses powdered or granular chemicals (0~500 kg) in fertilizer or detergent production; temperature stability (-20℃~+80℃) maintains accuracy in heated/cooled mixing vessels.
- Tank & Silo Weighing: Monitors inventory in storage systems:
- Plastic Pellet Storage: Weighs plastic pellets (0~500 kg) in small silos for injection molding lines; IP67 protection resists dust ingress, while shear beam design tolerates minor silo vibration.
- Water Treatment Tanks: Measures sludge or chemical solution weight (0~100 kg) in treatment tanks; waterproof construction withstands splashes and damp conditions, ensuring reliable inventory tracking.
- Conveyor & Dynamic Weighing: Tracks weight in motion:
- Packaging Lines: Performs low-speed dynamic weighing (≤0.5 m/s) of packaged goods (0~50 kg) on conveyors; shear beam design minimizes errors from belt vibration, ensuring accurate product labeling (e.g., weight-based pricing).
- Recycling Facilities: Weighs recyclable materials (0~200 kg) on small conveyors; robust construction withstands impact from rigid materials (e.g., plastic bottles, metal cans).
- Quality Control & Testing: Ensures product weight compliance:
- Pharmaceutical Packaging: Verifies the weight of pill bottles or blister packs (0~5 kg) during quality checks; high precision (≤±0.02% RC) meets strict pharmaceutical standards for dose accuracy.
- Automotive Component Testing: Measures the weight of small automotive parts (0~100 kg) to ensure manufacturing consistency; temperature stability avoids errors in climate-controlled test labs.
- Weight Range Compatibility: Select the correct measurement range (e.g., 0~100 kg for small tanks, 0~500 kg for batching) to avoid overloading or reduced accuracy—using a 500 kg load cell for 10 kg measurements wastes precision (±0.02% of 500 kg = ±0.1 kg error vs. ±0.002 kg for 10 kg).
- Mounting Requirements (Critical):
- Flat & Rigid Surface: Mount on a perfectly flat, rigid surface (e.g., steel plate) to avoid shear beam bending or lateral forces—uneven surfaces cause up to ±0.5% RC measurement error.
- Torque Specifications: Tighten mounting screws to 12 N·m (M8); under-tightening causes movement, while over-tightening damages the load cell body—use a torque wrench for accuracy.
- Avoid Lateral Loads: Use guide rods or centering devices to prevent side loads (e.g., from tank sway); lateral forces exceeding 10% RC permanently damage the shear beam, voiding the warranty.
- Electrical Wiring:
- Shielded Cable: Use the integrated shielded cable (or compatible 4-core shielded cable) to prevent EMI interference from nearby motors/VFDs—unshielded cables cause signal noise, leading to weight fluctuations (±0.1% RC).
- Polarity & Connections: Connect cables correctly (red=excitation+, black=excitation-, green=signal+, white=signal-); reverse excitation polarity does not damage the load cell but stops output, while reversed signal wires invert weight readings.
- Cable Length: Do not extend the cable beyond 10m (optional 10m cable) without a signal conditioner—longer cables increase resistance, reducing excitation voltage and output signal strength.
- Calibration & Maintenance:
- Initial Calibration: Calibrate with certified weights (traceable to national standards) after installation; use ABB Weighing Software or CI854 indicator for calibration—uncalibrated load cells have ±0.1% RC default error.
- Periodic Recalibration: Recalibrate every 6~12 months (or after overload events); frequency depends on usage (e.g., monthly for high-cycle batching, annually for static tank weighing).
- Cleaning: Clean the load plate with a soft, damp cloth; avoid abrasive cleaners (e.g., steel wool) that scratch stainless steel—scratches trap debris, leading to false weight readings.
- Environmental Protection:
- Temperature Limits: Do not operate below -20℃ or above +80℃—low temperatures increase cable resistance, while high temperatures degrade the strain gauge adhesive, causing permanent zero drift.
- Moisture & Chemicals: For IP67 models, avoid prolonged submersion (>1m depth, 30min); use IP68 models for submersible applications (e.g., underwater weighing). For chemical exposure, select 316L stainless steel to resist corrosion from acids/alkalis.
- Overload Prevention:
- Install Load Limits: Use mechanical stops or software limits (via PLC) to prevent exceeding 150% RC—sustained overload (>150% RC) damages the strain gauge, requiring full load cell replacement.
- Shock Avoidance: Use rubber buffers for dynamic applications (e.g., conveyor weighing) to absorb impact from falling materials—shock loads (>300% RC) crack the shear beam, rendering the load cell inoperable
The structure and details of the product:

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