ABB PFEA113-20 3BSE050092R20 Tension Control Module

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Product Overview

The ABB PFEA113-20 module is an industrial tension control electronics unit designed for strip, coil, and film production lines. It supports two load cell inputs (channels A and B) for real-time tension measurement, providing analog outputs (4‑20 mA / 0‑10 V) and digital communication interfaces (such as PROFIBUS‑DP) to transmit data to the control system. The module features a compact design, high protection rating, and is suitable for harsh industrial environments, ensuring stable long-term tension control performance.

Technical Specifications

• Model: PFEA113-20

• Part Number: 3BSE050092R20

• Input Channels: 2 load cell inputs (A & B channels)

• Output Type: Configurable analog (4‑20 mA or 0‑10 V)

• Display: A, B, A+B, A-B tension values

• Communication Protocol: PROFIBUS‑DP

• Power Supply: 24 V DC (18‑36 V) or 100‑240 V AC depending on version

• Protection Rating: IP65 (suitable for harsh environments)

• Operating Temperature: ‑10 °C to +50 °C

• Adjustable Filtering: Response time configurable

• Mounting: Standard rack or control cabinet installation

Features & Advantages

1. High-precision dual-channel measurement – Measures two tension channels simultaneously, supporting combined or differential calculations.

2. Analog + digital output – Provides current/voltage outputs and supports PROFIBUS‑DP for integration into automation systems.

3. Industrial-grade noise immunity – IP65-rated module suitable for dust, moisture, vibration, and temperature variation.

4. Configurable parameters & easy setup – Filter, display units, and output scaling adjustable on-site.

5. Wide compatibility – Works with various load sensors and is suitable for metal, paper, film, textile, and packaging applications.

6. Real-time monitoring & diagnostics – Built-in display and status indicators allow operators to monitor and maintain the system efficiently.

Application Areas

• Tension control in metal strip, coil, and sheet production lines

• Tension measurement and control in paper, printing, packaging, textile, and film industries

• Tension regulation in automated production lines and winding machines

• Tension monitoring in wire rope and cable production

• Closed-loop tension control in heavy industry and mining applications

Installation & Operation Notes

1. Disconnect power before installation or maintenance to ensure safety.

2. Install the module in a well-ventilated, non-corrosive, low-vibration control cabinet or rack.

3. Use shielded twisted-pair cables for signal wiring and keep them separate from power cables to reduce interference.

4. Perform zero and full-scale calibration after installation and periodic recalibration to maintain accuracy.

5. Use IP65 or appropriate protection in high temperature, high humidity, or dusty environments.

6. Periodically check sensor connections, terminal tightness, and module status indicators for long-term stable operation.

The structure and details of the product：

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