ABB PFEA113-65 3BSE050092R65 Tension Control Module

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Product Overview

The ABB PFEA113‑65 is a high‑performance tension control electronics module designed for industrial material processing lines involving strip, coil, film, or cable tension control. This module supports up to four load‑cell inputs and offers configurable analog outputs (voltage or current), digital outputs and bus communications for integration into automation systems. It features rugged design options (including IP65 versions) suited to harsh industrial environments.

Technical Specifications

• Model: PFEA113‑65

• Part Number: 3BSE050092R65

• Load‑Cell Inputs: Up to 4 channels ABB Group+1

• Analog Outputs: Up to 6 channels, selectable voltage/current ABB Group+1

• Digital Outputs: 4 channels for status/alarm functions plc-module.com+1

• Communication: PROFIBUS‑DP supported ABB Group+1

• Power Supply: DC 24 V (18–36 V) or AC 100–240 V version (IP65) ABB Group

• Degree of Protection: IP65 for harsh environments PLC Masters Ltd.+1

• Display: Shows individual channels, sum (A+B) or difference (A‑B) tension values plc-module.com

• Filter Response Options: 5 ms, 15 ms, 30 ms, 75 ms, 250 ms, 750 ms, 1500 ms etc. ABB Group

Features & Advantages

1. Multi‑channel measurement capability – Up to four load‑cell inputs for complex tension control scenarios.

2. Flexible output configuration – Up to six analog outputs selectable as voltage or current for high system integration.

3. Advanced communications & diagnostics – Includes digital outputs for alarms/status and supports PROFIBUS‑DP bus communication.

4. Industrial‑grade protection – IP65 version capable of withstanding dust, moisture, vibration and harsh environments.

5. Comprehensive display & monitoring – Real‑time display of individual, summed or differential tension values facilitates monitoring and diagnostics.

6. Highly configurable – Supports multiple input and output configurations, selectable filter response times and scaling options to suit diverse processes.

Application Areas

• Tension control and measurement in metal strip, coil and sheet production lines.

• Tension regulation in paper, printing, film, packaging, and textile production.

• Winding/unwinding equipment in automated production lines with high tension stability requirements.

• Tension monitoring in wire rope, cable, fiber, film winding processes.

• Closed‑loop tension control in heavy industry, mining, chemical‑process lines.

Installation & Operation Notes

1. Disconnect power supply before installation or maintenance.

2. Install the module in a well‑ventilated, clean control cabinet, avoiding highly corrosive, high‑vibration or extreme environments.

3. Use shielded twisted‑pair cables for signal wiring and route separately from power cables to reduce interference.

4. Calibrate zero and full‑scale after installation and perform regular recalibration to ensure accuracy.

5. For high‑dust, high‑humidity or high‑vibration environments, choose the IP65 version or provide adequate enclosure protection.

6. Regularly inspect sensor wiring, terminal tightness, module status displays and communication signals for sustained stable operation.

The structure and details of the product：

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