ABB PFEA112-65 3BSE050091R65 Tension Control Module

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Product Overview

The ABB PFEA112‑65 is a high‑performance tension control electronics module designed for industrial material processing lines. It supports two load cell inputs (channels A and B) for real‑time tension measurement, and outputs analog voltage/current signals (e.g., 0‑10 V or 4‑20 mA) or digital communications (such as PROFIBUS‑DP) to the control system. The unit features a robust design with high protection rating (e.g., IP65) for demanding industrial environments.

Key Technical Specifications

• Model: PFEA112‑65

• Ordering Code: 3BSE050091R65

• Load Cell Inputs: 2 channels (A & B)

• Output Type: Configurable analog (0‑10 V or 0/4‑20 mA)

• Displayed Values: A, B, A+B or A‑B

• Communication Protocol: PROFIBUS‑DP

• Power Supply: 24 V DC (18‑36 V) version or 100‑240 V AC version

• Ambient Operating Temperature: approx. ‑10 °C to +50 °C

• Protection Class: IP65 for harsh environments

• Adjustable Filtering: User configurable response time

Features & Advantages

1. High‑precision dual‑channel measurement – Two load cell inputs allow capture of individual or combined tensions for more accurate control.

2. Analog plus digital connectivity – Offers analog voltage/current outputs and supports fieldbus integration.

3. Robust for harsh industrial environments – Designed with high protection (IP65) and built for dust, vibration, temperature variations.

4. Flexible configuration – Adjustable filter times, scaling, unit display and output setting make the device versatile.

5. Wide applicability – Compatible with various load cell sensors and processes (metal, paper, film, textile).

6. Real‑time monitoring & diagnostic display – Built‑in display and status monitoring helps reduce downtime and optimize maintenance.

Application Areas

• Tension control for metal strip, coil and sheet processing lines

• Paper, printing, film, textile, and laminate production with tension requirements

• Packaging, wire/rope cable winding equipment with tension regulation

• Automated production lines requiring precise tension control

• Heavy‑industry process lines with online tension monitoring and control

Installation & Operation Notes

1. Disconnect power before installation – Always isolate supply before module installation or service.

2. Mount in suitable environment – Install in a well‑ventilated, clean control cabinet away from extreme heat, moisture or vibration.

3. Signal cabling – Use shielded twisted‑pair for sensor signal wiring, keep separate from power cables to avoid interference.

4. Calibrate after installation – Perform zero and full‑scale calibration; periodic recalibration recommended for accuracy.

5. Use appropriate protection version – In high humidity, dust or vibration areas, use IP65 or protected version.

6. Perform periodic inspection – Check sensor connections, terminal tightness, module status display and communication health regularly.

The structure and details of the product：

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