ABB P-HC-BRC-10000000 Bridge Controller

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Product Overview

The ABB P‑HC‑BRC‑10000000 is an industrial‑grade Bridge Controller designed to interface multiple fieldbus or I/O networks with a control system (such as DCS or PLC). It bridges communication protocols, handles data exchange, and processes control logic. It is intended for connectivity between devices using protocols such as Modbus, Profibus, CANopen and the ABB Harmony/INFI90 platform.

Technical Specifications (summary)

• Model: P‑HC‑BRC‑10000000 (BRC‑100 series)

• Power Supply: 5 V DC, approx. 2 A

• Weight: Approx. 0.34 kg or ~0.8 kg depending on source

• Dimensions: Approx. 3.7 cm × 32.4 cm × 17.8 cm

• Functionality: Protocol bridging, data mapping, communication isolation, interface extension

• Compatible Systems: Harmony I/O modules, INFI90 control system platform

• Status: Some sources indicate discontinued/deprecated model

Features & Advantages

1. Powerful bridging capability – Integrates diverse fieldbus and I/O networks, overcoming cross‑system communication barriers.

2. Wide protocol compatibility – Supports protocols such as Modbus, Profibus, CANopen.

3. High‑level integration platform – Consolidates data from heterogeneous devices into ABB Harmony/INFI90 control systems.

4. Isolation and reliability – Provides network isolation, signal conditioning, and data mapping for enhanced system stability.

5. Suited for large control systems – Ideal for complex industrial processes, DCS architectures with bridging nodes.

6. Modular design for maintainability – Standard module format eases replacement, upgrades and servicing.

Application Areas

• Integration and bridging of multi‑vendor or multi‑protocol devices within industrial automation systems.

• Distributed Control Systems (DCS) linking field I/O to supervisory control and monitoring platforms.

• Process industries such as chemical, petrochemical, energy, paper, metal‑processing, and textile requiring network bridging.

• Automation scenarios demanding high reliability, modularity, fast maintenance, and cross‑protocol communication.

Installation & Operation Notes

1. Disconnect system power before installation or servicing to ensure safety.

2. Ensure installation environment is well‑ventilated, low vibration, free of corrosive gases, and within temperature limits.

3. When inserting or replacing the module, ensure the backplane connection is secure, pins clean, and contacts reliable.

4. For configuring communication protocols, mapping parameters and station addresses, follow ABB’s official tools and procedures.

5. If using redundancy or backup, ensure firmware and configuration between master and backup modules are consistent.

6. Periodically inspect module status, communication logs, and connection integrity to prevent potential failures.

7. Avoid prolonged exposure to extreme temperatures, high humidity or strong EMI; if necessary, choose higher‑protection models or provide extra shielding.

The structure and details of the product：

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