ABB P-HC-BRC-30000000 Bridge Controller

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Product Overview

The ABB P‑HC‑BRC‑30000000 is an industrial‑grade bridge controller designed to integrate field I/O modules, controllers and various communication buses with upper‑level control systems such as DCS or PLCs. It is suited for complex automation systems where diverse equipment, protocols and networks need to be unified and controlled efficiently.

Key Technical Specifications (summary)

• Model: P‑HC‑BRC‑30000000 (BRC300 Series)

• Supply Voltage: 24 V DC (some references)

• Operating Temperature Range: ‑25 °C to +60 °C

• Dimensions: approx. 150 mm × 100 mm × 100 mm (one data set); alternate size: 358.14 mm × 269.24 mm × 73.66 mm

• Weight: approx. 2.5 kg

• Communication Protocols Supported: MODBUS TCP/IP, EtherCAT, Ethernet, RS‑485, PROFIBUS etc.

• Protection Rating: IP20 (typical)

Features & Advantages

1. Powerful bridging capability – Enables seamless connectivity between different field buses, I/O modules and control systems.

2. High‑performance processing – Suitable for large‑scale, high‑complexity automated systems.

3. Multi‑protocol support – Enhances compatibility and flexibility in varied industrial environments.

4. Industrial‑grade design – Built for harsh conditions with wide temperature range and robust construction.

5. Efficient system integration – Modular design facilitates installation, maintenance and reliability.

6. Strong expansion support – Ideal for bridging nodes in large distributed control networks.

Application Areas

• Protocol bridging and network integration within large industrial automation systems.

• Connecting field I/O to upper‑level control systems in distributed control architectures (DCS).

• Industries such as petrochemical, energy, paper, metal‑processing, textile where equipment and protocols are heterogeneous.

• Production environments requiring high reliability, multi‑protocol support, modular maintenance, and rapid service turnaround.

Installation & Operation Notes

1. Ensure power is switched off before installation or maintenance to guarantee safety.

2. The installation location should be well‑ventilated, low vibration, free from corrosive gases and within temperature limits.

3. When installing the module, ensure backplane/interconnect pins are clean and the insertion is smooth, avoiding damage to connectors.

4. Follow system wiring, bus connection and configuration guidelines strictly to avoid interference or poor contact.

5. During protocol configuration, address mapping and station parameter setup, use manufacturer’s tools and follow the recommended workflow.

6. Periodically inspect status LEDs, communication logs, terminal connections and cooling/ventilation conditions to prevent latent issues.

7. Avoid installation in extreme conditions (high temperature, high humidity, strong EMI). If necessary, choose higher‑protection version or add protective enclosure.

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