ABB P-HC-BRC-100000 Bridge Controller

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Product Overview

The ABB P‑HC‑BRC‑100000 is an industrial‑grade Bridge Controller designed to integrate multiple fieldbus and I/O networks with a DCS or control system. It enables data exchange, control logic, protocol bridging, and seamless system integration. This controller acts as a bridge module that connects field I/O, controllers and higher‑level systems on a unified platform, enhancing the flexibility and reliability of automation systems.

Technical Specifications

• Model: P‑HC‑BRC‑100000 (also seen as P‑HC‑BRC‑10000000 / BRC‑100 series)

• Processor: 32‑bit microprocessor, 32 MHz clock frequency

• Memory: Example values — Flash ROM 1 Mb, SRAM 2 Mb, NVRAM 512 kb

• Power Requirements: 5 V DC @ 2 A (typical ~10 W)

• Station Support: Up to 128 serial stations (e.g., IISAC01) or 8 stations at 5 kbaud

• Communication Ports: 2 × RS‑232C or 1 × RS‑232C + 1 × RS‑485; SAC channel included

• Dimensions: approx. Width 35.56 mm; Height 177.80 mm; Length 298.45 mm

• Weight: approx. 0.70 kg

• Operating Environment: 0 °C to 70 °C; relative humidity up to 95% (to 55 °C)

• Protocol Compatibility: Modbus, PROFIBUS, CANopen, ABB INFI90®/Harmony systems

Features & Advantages

1. Powerful bridging capability – Connects multiple fieldbuses and control networks with DCS/upper level systems.

2. High performance processing – 32‑bit CPU, fast memory and DMA for high‑speed I/O and logic processing.

3. Flexible communications – RS‑232/RS‑485 ports, SAC channel, multi‑protocol network connectivity and station support.

4. Redundancy & high reliability – Supports redundant controller links for seamless fail‑over operation.

5. High compatibility – Compatible with ABB Harmony / INFI90 control platforms and various I/O modules.

6. Easy integration & maintenance – Standard module design, quick replacement, strong monitoring capabilities.

Application Areas

• Protocol bridging and network integration in industrial automation (e.g., metal, chemical, energy, paper, textile industries)

• Distributed Control Systems (DCS) linking field I/O with control and supervisory systems

• Multi‑vendor equipment, multi‑bus systems unified into a single control and monitoring platform

• Control networks requiring high availability and reliability in process industries

Installation & Operation Notes

1. Power down before installation or maintenance; ensure all power and bus connections are isolated for safety.

2. Install in a well‑ventilated, low‑vibration environment without strong corrosive gases.

3. When inserting or connecting modules, ensure backplane connections are secure, pins clean, contacts reliable.

4. During configuration, follow ABB’s official tools and software processes for communication settings, station addressing, and protocol mapping.

5. If using redundancy mode, ensure backup controller firmware matches the primary unit to avoid fail‑over errors.

6. Regularly check status LEDs, logs, communication status, buffer utilization to pre‑empt faults.

7. Avoid prolonged exposure to extreme temperature, high humidity, heavy dust or strong EMI; use higher‑protection versions or shielding if needed.

The structure and details of the product：

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