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ABB DSTK114 Cable 

1. Key Parameters

• Product Model: DSTK114
• Product Series: ABB AC500 Series Industrial Shielded Connection Cables (Module-to-Terminal/Field Interconnection)
• Core Function: Enables interconnection between AC500 PLC modules (e.g., CPU, I/O modules), termination units (e.g., DSTA121, DSTC160), and field devices (e.g., sensors, actuators); transmits 24V DC power and digital/analog signals (4-20mA, 0-10V) with low attenuation; provides EMI/RFI shielding to suppress electrical interference; withstands industrial mechanical and environmental stress; supports flexible routing in control cabinets or field installations
• Electrical & Signal Specifications:

  Parameter	Details	Performance Metrics
  Conductor Configuration	- Conductor Count: 10 cores (8 signal cores + 2 power cores, tinned copper) - Conductor Gauge: 24 AWG (0.25mm²) per core (signal cores); 22 AWG (0.34mm²) per core (power cores) - Conductor Stranding: 7 strands × 0.20mm (signal); 7 strands × 0.25mm (power) - Insulation Material: Cross-linked polyethylene (XLPE), color-coded (signal: blue/white; power: red/black)	10-core design consolidates signal and power transmission into a single cable—eliminates the need for separate signal and power cables, reducing cabinet clutter by 40% vs. discrete wiring; color-coding minimizes cross-connection errors during installation
  Shielding & Signal Integrity	- Shield Type: Dual-layer shielding (aluminum foil + tinned copper braid, 85% coverage) - Shield Connection: Drain wire (26 AWG tinned copper) for easy grounding - Signal Attenuation: ≤0.5dB/m at 1kHz (analog signals); ≤0.2dB/m at 100kHz (digital signals) - EMI/RFI Suppression: ≥40dB attenuation (10MHz~1GHz) - Capacitance: ≤60pF/m (core-to-core); ≤120pF/m (core-to-shield)	Dual-layer shielding suppresses electromagnetic interference (EMI) from industrial sources (VFDs, motors, welding machines) and radio-frequency interference (RFI)—critical for analog signals (e.g., 4-20mA pressure readings) where noise causes measurement drift; low capacitance avoids signal distortion in long cable runs (up to 50m)

• Mechanical & Environmental Specifications:

  Parameter	Details	Performance Metrics
  Cable Construction	- Outer Sheath Material: Polyvinyl chloride (PVC) with flame-retardant additive (UL 94 V0) - Sheath Color: Black (standard); gray (optional, for food/pharmaceutical environments) - Cable Diameter: 8.5mm ± 0.3mm - Flex Life: ≥100,000 cycles (per IEC 60228, 100mm bend radius) - Bend Radius: Static: 4× cable diameter; Dynamic: 8× cable diameter	Flame-retardant PVC sheath reduces fire risk in dense control cabinets; flexible construction supports tight routing in small cabinets (e.g., 19-inch 1U panels); ≥100,000 flex cycles withstands vibration-induced movement (e.g., near industrial pumps or conveyors)
  Environmental Ratings	- Operating Temperature Range: -40℃~+80℃ (-40℉~176℉) - Storage Temperature Range: -50℃~+90℃ (-58℉~194℉) - Oil Resistance: Resistant to mineral oil, hydraulic oil (per IEC 60811-2-1) - Moisture Resistance: IP67 rated when used with sealed connectors (per IEC 60529) - Chemical Resistance: Resistant to dilute acids, alkalis, and industrial detergents	-40℃~+80℃ range suits extreme environments (arctic substations, desert solar farms); IP67 moisture resistance enables use in damp field locations (e.g., water treatment pump stations); oil resistance withstands contamination in heavy manufacturing (e.g., automotive engine plants)

• Compliance Specifications:

  Parameter	Details	Performance Metrics
  Safety & Compliance	- Safety Standards: CE, UL 1015, CSA C22.2 No.210, IEC 60228 (conductor), IEC 60332-1 (flame retardancy) - RoHS Compliance: EU RoHS 2.0 (Restriction of Hazardous Substances) - Low Smoke Zero Halogen (LSZH): Optional LSZH sheath available (for public areas, subway/tunnel automation)	UL 1015/CSA certification ensures compliance with North American electrical safety requirements; flame-retardant design meets global fire safety standards for industrial cables; RoHS compliance aligns with environmental regulations for hazardous substance limits

2. Core Features

• Dual-Layer Shielding (EMI/RFI Protection): Aluminum foil + 85% copper braid shielding—blocks interference from industrial equipment (VFDs, motors) and radio frequencies, ensuring stable transmission of sensitive analog signals (e.g., 4-20mA temperature readings) and high-speed digital signals (e.g., PLC-to-terminal unit communications); drain wire simplifies grounding, critical for maintaining shielding effectiveness.
• Integrated Signal + Power Transmission: 10-core design (8 signal + 2 power cores)—combines signal and power into one cable, reducing the number of cables in control cabinets by 50% vs. separate wiring; color-coded cores (signal: blue/white; power: red/black) eliminate cross-connection errors, cutting installation time by 30%.
• Industrial-Grade Durability: Flame-retardant PVC sheath + oil/moisture resistance—withstands harsh industrial conditions (oil contamination, dampness, mechanical abrasion) that degrade standard cables; -40℃~+80℃ operating range suits extreme temperatures, from cold storage facilities to hot manufacturing plants.
• Flexible Routing & Long Service Life: Stranded conductors + high flex life (≥100,000 cycles)—supports tight bends in small cabinets (static bend radius: 34mm) and withstands vibration-induced movement (e.g., near pumps); resists conductor breakage from repeated flexing, extending service life to 10+ years in dynamic environments.
• Seamless AC500 Compatibility: Optimized for ABB AC500 PLC modules (e.g., DSPC172 CPU, DSMB178 I/O), termination units (e.g., DSTA121, DSTC160), and field devices—matches connector pinouts and current/voltage ratings of AC500 components; no need for custom adapters, ensuring plug-and-play interconnection.
• Versatile Environmental Adaptability: Optional IP67 sealed use (with compatible connectors) + LSZH sheath—adapts to diverse applications: IP67 for damp field installations (e.g., wastewater sensors), LSZH for public areas (e.g., subway station automation) where low smoke/halogen is required; meets industry-specific safety standards.

3. Application Fields

• Manufacturing Automation: Cabinet Interconnection:
  • Automotive Assembly Lines: Connects AC500 I/O modules (e.g., DSMB178) to termination units (e.g., DSTA170)—10-core design transmits signals for 8 photoelectric sensors + 24V DC power to the termination unit; dual shielding suppresses interference from welding robots and conveyor motors, avoiding false sensor triggers.
  • Electronics SMT Factories: Links AC500 PLCs to reflow oven temperature sensors—8 signal cores carry 4-20mA temperature signals (4 zones) + 4 digital status signals; 2 power cores supply 24V DC to sensor amplifiers; oil resistance withstands contamination from SMT machine lubricants.
• Process Control: Field-to-Cabinet Wiring:
  • Chemical Plants: Connects field pressure transmitters to AC500 analog I/O modules (e.g., DSMB340)—8 signal cores carry 4-20mA pressure signals (4 reactors) + 4 digital alarm signals; IP67 compatibility (with sealed connectors) resists moisture in damp reagent rooms; -40℃~+80℃ range suits temperature fluctuations.
  • Water Treatment Facilities: Links submersible level sensors to termination units (e.g., DSTC130)—dual shielding suppresses interference from pump motors; moisture resistance prevents cable degradation in wet pump stations; flexible construction supports routing through tight conduit.
• Energy & Utilities: Substation Interconnection:
  • Power Substations: Connects AC500 PLCs to transformer temperature RTDs—8 signal cores carry 4-20mA temperature signals (2 transformers) + 4 digital status signals; 2 power cores supply 24V DC to RTD amplifiers; EMI shielding resists interference from high-voltage switchgear; -40℃ low-temperature rating suits outdoor substation winters.
  • Solar PV Plants (1GW+): Links inverter auxiliary sensors to AC500 I/O modules—8 signal cores carry 4-20mA current/voltage signals (4 inverter strings); 2 power cores supply 24V DC to sensors; UV resistance (in PVC sheath) withstands desert sunlight; low signal attenuation supports 50m cable runs between inverters and control cabinets.
• Building Automation: Public Area Wiring:
  • Subway Stations: Connects HVAC zone sensors to AC500 PLCs—optional LSZH sheath reduces smoke/halogen release in case of fire; 8 signal cores carry 0-10V temperature/humidity signals (4 zones) + 4 digital occupancy signals; 2 power cores supply 24V DC to sensors; flexible routing fits through narrow wall conduits.
  • Hospitals: Links medical equipment status sensors to AC500 PLCs—oil/chemical resistance withstands cleaning detergents; low noise transmission ensures accurate monitoring of equipment status; flame-retardant sheath meets hospital fire safety codes.

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