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The ABB AM895F (with unique order code 3BDH000044R1) is a high-performance industrial controller module designed for ABB’s AC 500-S and AC 500-eCo programmable logic controller (PLC) systems. As a powerful processing core, it executes complex control logic, processes real-time data from field devices and I/O modules, and communicates with upper-level systems (HMI, SCADA) to manage industrial automation processes. Engineered for high computational capacity, flexible connectivity, and robust environmental resilience, it is ideal for demanding applications requiring precise control and reliable operation in harsh industrial settings. Below is its detailed specification:
- Product Model: AM895F
- Order Code/Part Number: 3BDH000044R1 (unique identifier for procurement and PLC compatibility verification)
- Product Series: ABB AC 500-S/eCo Controller Modules
- Core Function: Executes control logic (PID, sequential control, motion control); processes data from I/O modules; communicates with HMI/SCADA systems; manages industrial automation processes
- Processing Performance:
- CPU: 32-bit RISC processor (800MHz clock speed)
- Control Execution Speed: ≤0.5ms per basic PID loop; ≤2ms for complex sequential logic (enables rapid response to process changes)
- Memory:
- Flash Memory: 512MB (for firmware, control programs, configuration data)
- RAM: 256MB (for real-time data processing, temporary variables)
- Supported Programming Languages: IEC 61131-3 standard (Ladder Diagram, Function Block Diagram, Structured Text, Sequential Function Chart, Instruction List)
- Communication Interfaces:
- Backplane Interface: ABB proprietary bus (for seamless integration with AC 500 I/O modules, e.g., AM801F, FI810F)
- Ethernet Ports: 2× 10/100/1000Base-TX (RJ45; supports Modbus-TCP, Ethernet/IP, PROFINET protocols; enables network redundancy)
- Serial Port: 1× RS-485 (for legacy device integration; supports Modbus-RTU, ASCII protocols)
- Optional Expansion: Supports communication modules via front-facing slot (e.g., wireless, additional fieldbus interfaces)
- Electrical Specifications:
- Power Supply (Backplane): 5V DC (from AC 500 rack power supply; typical current: 1.2A; maximum current: 1.8A)
- Power Consumption: ≤9W (total, including processing and communication)
- Isolation: 1kVrms (between communication ports and backplane; 500Vrms between Ethernet ports)
- Surge Protection: IEC 61000-4-5 (±2kV contact; ±4kV air discharge for Ethernet/RS-485 ports)
- Mechanical Specifications:
- Housing Type: Metal-reinforced flame-retardant plastic (UL94 V-0; for EMI shielding and mechanical strength)
- Dimensions (W×H×D): 86.1mm × 102mm × 58.5mm (1-module width; fits AC 500 standard DIN rail racks)
- Mounting: DIN rail-mounted (35mm standard DIN rail per EN 60715) + backplane connector (for PLC integration)
- Weight: Approximately 250g
- LED Indicators:
- Power (PWR): Green (module powered on); Red (power fault)
- CPU Status (CPU): Green (normal operation); Amber (high CPU load >80%); Red (CPU fault)
- Backplane Communication (BUS): Green (normal); Red (communication fault)
- Ethernet 1 (ETH1): Green (link active); Blinking Green (data transmission)
- Ethernet 2 (ETH2): Green (link active); Blinking Green (data transmission)
- Serial Port (SER): Green (link active); Blinking Green (data transmission)
- Environmental Ratings:
- Operating Temperature Range: -40℃~+70℃ (-40℉~158℉)
- Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
- Humidity Tolerance: ≤95% RH (non-condensing, 40℃)
- Vibration Resistance: 10~500Hz, 2g acceleration (IEC 60068-2-6; no processing interruptions)
- Shock Resistance: 30g acceleration (11ms duration, IEC 60068-2-27; maintains communication and control logic)
- Ingress Protection: IP20 (suitable for installation in control cabinets)
- Compliance Standards: IEC 61131-3 (programmable controllers), IEC 61000-6-2 (EMC immunity), UL 508 (industrial control safety), CE, RoHS
- High-Speed Processing: 800MHz RISC CPU delivers fast execution of control loops (≤0.5ms for PID) and complex logic, ensuring rapid response to dynamic process changes (e.g., sudden pressure variations in chemical reactors or speed adjustments in manufacturing lines).
- Dual Gigabit Ethernet Ports: Supports high-speed communication (1Gbps) and network redundancy, enabling reliable data exchange with HMIs, SCADA systems, and other controllers. Compatible with major industrial protocols (Modbus-TCP, Ethernet/IP, PROFINET) for seamless multi-vendor integration.
- Extended Memory Capacity: 512MB flash memory and 256MB RAM support large control programs, extensive data logging, and complex algorithms—ideal for applications with high processing demands (e.g., multi-axis motion control, batch processing with recipe management).
- Seamless AC 500 Integration: Plug-and-play compatibility with AC 500-S and AC 500-eCo I/O modules and racks. Configuration via ABB Automation Builder software (CODESYS-based) simplifies logic development, I/O mapping, and network setup.
- IEC 61131-3 Compliance: Supports all standard programming languages, allowing engineers to use familiar tools for control logic development—reducing training time and enabling code reuse across projects.
- Robust Fault Diagnostics: Built-in diagnostics monitor CPU load, communication status, and power health, with alerts displayed via LEDs and transmitted to upper-level systems. This enables predictive maintenance and minimizes downtime.
- Industrial-Grade Durability: Metal-reinforced housing with UL94 V-0 flame retardancy, wide temperature range (-40℃~+70℃), and resistance to vibration/shock ensure reliable operation in harsh environments (e.g., oil refineries, mining sites, power plants).
- Manufacturing Automation: Controls complex production processes in automotive, electronics, and packaging industries:
- Multi-axis robotic assembly lines (coordinated motion control).
- High-speed packaging machines (synchronization of filling, sealing, and labeling).
- Quality inspection systems (real-time data processing from vision sensors).
- Material Handling & Logistics: Manages automated systems in warehouses and distribution centers:
- Conveyor network control (traffic management, speed synchronization).
- Automated storage and retrieval systems (AS/RS) for inventory management.
- Sorting systems (dynamic routing based on barcode/RFID data).
- Mining & Metals Operations: Withstands extreme conditions to control:
- Crusher and mill operations (load balancing, wear monitoring).
- Conveyor systems (tension control, spillage prevention).
- Smelting and casting processes (temperature regulation, material flow).
- Water & Wastewater Treatment: Optimizes treatment processes:
- Aeration control in biological reactors (dissolved oxygen regulation).
- Filter backwashing sequences (timing, valve coordination).
- Chemical dosing systems (precise flow control based on water quality).
- Food & Beverage Processing: Ensures compliance with strict quality standards:
- Batch processing (recipe management, ingredient mixing ratios).
- Pasteurization and sterilization (temperature profiling, hold-time control).
- CIP (Clean-in-Place) systems (sequence control, chemical concentration monitoring).
- Renewable Energy Systems: Manages auxiliary equipment in solar and wind farms:
- Solar inverter monitoring and control (power output optimization).
- Wind turbine pitch and yaw control (wind speed adaptation).
- Battery storage management (charge/discharge cycles, capacity monitoring).
- PLC Compatibility: Use exclusively with ABB AC 500-S and AC 500-eCo PLC systems. Installation in non-AC 500 racks (e.g., Siemens S7, Rockwell ControlLogix) will cause backplane communication failure and damage the module.
- Firmware Compatibility: Ensure the module’s firmware version matches the AC 500 rack and I/O modules (via ABB Automation Builder). Mismatched firmware can cause protocol errors and unexpected behavior—update firmware before commissioning.
- Power Supply Stability: Connect the AC 500 rack to a regulated power supply (±5% tolerance for 5V DC). Voltage fluctuations can cause CPU crashes or data corruption—use UPS systems for critical applications to ensure uninterrupted power.
- Network Configuration:
- Configure Ethernet ports with compatible speeds (auto-negotiation recommended) to avoid communication bottlenecks.
- Use shielded Cat5e or higher Ethernet cables; ground the shield at both ends to minimize EMI interference.
- Implement network redundancy (via dual Ethernet ports) for mission-critical applications to prevent communication downtime.
- Environmental Protection: Install in a sealed, climate-controlled cabinet in corrosive or dusty environments. For outdoor applications, use weatherproof enclosures with temperature control to maintain operating temperature within -40℃~+70℃.
- Configuration Backup: Regularly back up control programs and configurations to a secure server or external storage. In case of module failure, restore data to a replacement AM895F to minimize downtime—test changes in a simulation environment before deployment.
- Maintenance Checks: Inspect quarterly:
- Verify LED status (no red faults; CPU load <80%).
- Test communication with I/O modules and upper-level systems (check for data dropouts).
- Clean ventilation slots with compressed air (avoid moisture) to prevent overheating—blocked vents can cause thermal throttling
The structure and details of the product:

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