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ABB SD802F 3BDH000012R1 power module

ABB SD802F 3BDH000012R1 power module

ABB SD802F 3BDH000012R1 power module

  • Item NO.:

    SD802F 3BDH000012R1
  • Payment:

    T/T
  • Price:

    $600
  • Product Origin:

    Sweden
  • Color:

    NEW
  • Lead Time:

    In stock

We will arrange delivery within 3-5 days after receiving the payment.

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ABB SD802F (Order Code: 3BDH000012R1) Power Module  

The ABB SD802F (with unique order code 3BDH000012R1) is an industrial-grade power supply module specifically engineered for ABB’s AC 500-S and AC 500-eCo programmable logic controller (PLC) systems. As a core power component, it converts and regulates incoming AC or DC power to deliver stable, isolated DC voltage to the PLC backplane and connected I/O modules (e.g., AM801F, FI810F). Engineered for high efficiency, robust protection mechanisms, and compatibility with harsh industrial environments, it ensures continuous, reliable power delivery to critical automation components—minimizing downtime caused by power fluctuations or electrical faults. Below is its detailed specification:

1. Key Parameters

  • Product Model: SD802F
  • Order Code/Part Number: 3BDH000012R1 (unique identifier for procurement and PLC compatibility verification)
  • Product Series: ABB AC 500-S/eCo Power Supply Modules
  • Core Function: Converts input power (AC/DC) to regulated DC voltage for AC 500 PLC backplanes and I/O modules; ensures stable power delivery and protects against electrical faults
  • Power Input Specifications:
    • Input Voltage Range: Universal 85V~264V AC (50/60Hz) or 110V~300V DC (compatible with global industrial power grids)
    • Input Current: 1.5A (max at 85V AC); 0.8A (max at 264V AC)
    • Input Power Factor (PF): ≥0.95 (at full load, 230V AC, 50Hz)
    • Efficiency: ≥90% (at full load; minimizes energy loss and heat generation)
  • Power Output Specifications:
    • Output Voltage: 5V DC (regulated; ±2% tolerance for PLC backplane compatibility)
    • Output Current Capacity: 10A (continuous); 12A (peak, 10s duration; supports high-load startup of I/O modules)
    • Total Output Power: 50W (sustained)
    • Output Ripple & Noise: ≤50mVpp (ensures clean power for sensitive PLC circuitry)
    • Voltage Regulation: ±0.5% (line regulation); ±1% (load regulation)
  • Protection Mechanisms:
    • Overload Protection: 120% of rated current (automatic shutdown; self-resets after fault removal)
    • Short-Circuit Protection: Instantaneous (≤10ms response; limits current to prevent damage to PLC/module)
    • Overvoltage Protection: 5.8V DC (clamps excess voltage to safeguard backplane components)
    • Overheating Protection: Activates at 85℃ (thermal shutdown; resumes operation when cooled to 70℃)
    • Input Surge Protection: IEC 61000-4-5 (±4kV contact; ±8kV air discharge)
  • Mechanical Specifications:
    • Housing Type: Reinforced flame-retardant plastic (UL94 V-0; for EMI shielding and mechanical durability)
    • Dimensions (W×H×D): 86.1mm × 102mm × 58.5mm (1-module width; fits AC 500 standard DIN rail racks)
    • Mounting: DIN rail-mounted (35mm standard DIN rail per EN 60715) + backplane connector (for power distribution to PLC)
    • Weight: Approximately 280g
    • LED Indicators:
      • Power Input (IN): Green (input power present)
      • Power Output (OUT): Green (5V DC output normal); Red (output fault: overload/short-circuit/overheating)
      • Fault (ERR): Red (input surge/overvoltage; illuminates only for critical input faults)
  • Environmental Ratings:
    • Operating Temperature Range: -25℃~+70℃ (-13℉~158℉)
    • Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
    • Humidity Tolerance: ≤95% RH (non-condensing, 40℃)
    • Vibration Resistance: 10~500Hz, 2g acceleration (IEC 60068-2-6; no electrical or mechanical failure)
    • Shock Resistance: 30g acceleration (11ms duration, IEC 60068-2-27; maintains output stability post-impact)
    • Ingress Protection: IP20 (suitable for installation in control cabinets)
  • Compliance Standards: IEC 60950-1 (power supply safety), EN 61000-6-2 (EMC immunity), UL 508 (industrial control safety), CE, RoHS

2. Key Features

  • Universal Input (AC/DC): Supports 85V~264V AC and 110V~300V DC input, eliminating the need for region-specific power supplies—ideal for global industrial projects (e.g., European 230V AC, North American 120V AC, DC-powered mining sites).
  • High Efficiency & Low Heat: ≥90% efficiency reduces energy consumption and heat generation, extending the lifespan of the module and surrounding PLC components (no additional cooling required for standard rack setups).
  • Robust Fault Protection: Integrates overload, short-circuit, overvoltage, and overheating protection to shield the AC 500 PLC and I/O modules from electrical damage—critical for harsh industrial environments with unstable power grids.
  • Clean Power Output: ≤50mVpp ripple/noise ensures stable power for sensitive PLC circuitry (e.g., CPU, communication ports), preventing data corruption or communication drops caused by power fluctuations.
  • Seamless AC 500 Integration: Plug-and-play compatibility with AC 500-S/eCo PLC racks; the backplane connector directly distributes 5V DC to the PLC and connected I/O modules—no external wiring for power distribution.
  • Intuitive Status Monitoring: Color-coded LEDs (input, output, fault) provide real-time visual feedback, enabling quick troubleshooting (e.g., distinguishing between input surge and output short-circuit) without specialized tools.
  • Industrial-Grade Durability: UL94 V-0 flame-retardant housing, wide temperature range (-25℃~+70℃), and vibration/shock resistance ensure reliable operation in demanding environments (e.g., steel mills, oil refineries, wastewater plants).

3. Application Fields

  • AC 500 PLC Power Supply: Primary application—powers AC 500-S/eCo PLCs and connected I/O modules (digital/analog inputs/outputs, fieldbus modules) in:
    • Manufacturing Automation: Automotive assembly lines, electronics production, and packaging machines—ensuring continuous power for control logic and sensor/actuator communication.
    • Mining & Metals: Crusher control systems, conveyor monitoring, and smelter automation—withstanding dust, vibration, and temperature extremes.
    • Water & Wastewater Treatment: Pump control, chemical dosing, and filtration systems—reliable in humid, corrosive cabinet environments.
  • Industrial Control Panels: Supplies power to compact control panels housing AC 500 PLCs, HMIs, and small I/O modules (e.g., building automation, machine tool control).
  • Remote Automation Sites: Powers AC 500-eCo PLCs in remote locations (e.g., solar farm auxiliary control, pipeline monitoring) where power sources may switch between AC grid and DC backup.
  • Food & Beverage Processing: Provides stable power to AC 500-based CIP (Clean-in-Place) systems and filling machine controls—compatible with the temperature and humidity ranges of food production facilities.
  • Power Generation Auxiliaries: Supports AC 500 PLCs controlling boiler feedwater pumps, turbine lubrication systems, and solar inverter monitoring—ensuring reliable power for critical auxiliary equipment.

4. Precautions

  • PLC Compatibility: Use exclusively with ABB AC 500-S and AC 500-eCo PLC systems. Installation in non-AC 500 racks (e.g., Siemens S7, Rockwell ControlLogix) will cause voltage mismatches and damage the PLC backplane.
  • Input Voltage Matching: Ensure the input power (AC/DC) falls within the 85V~264V AC or 110V~300V DC range. Exceeding 264V AC/300V DC triggers overvoltage protection and shuts down the module; voltages below 85V AC/110V DC cause unstable output.
  • Wiring Safety:
    • Use copper conductors of sufficient gauge: 1.5mm² for input wiring (AC/DC); 2.5mm² for ground wiring.
    • Tighten terminal screws to 1.2~1.5N·m to avoid loose connections (which cause overheating or voltage drops).
    • Separate input power wiring from low-voltage signal wiring (≥15cm spacing) to minimize EMI interference.
  • Heat Dissipation: Install the module in a well-ventilated control cabinet. Avoid mounting it directly above heat-generating components (e.g., VFDs, power resistors) or in enclosed spaces without airflow—overheating triggers thermal shutdown.
  • Overload Management: Do not exceed the 10A continuous output current. Calculate the total current draw of connected I/O modules (e.g., 0.3A for AM801F, 0.2A for FI810F) to avoid overloads—use a second SD802F module for high-load configurations.
  • Replacement Guidelines: Replace the module only with the exact SD802F model (3BDH000012R1). Third-party power supplies may have incompatible output voltage/tolerance and lack critical protection mechanisms—voiding the PLC warranty and risking damage.
  • Fault Handling:
    • If the OUT LED turns red, first check for short-circuited backplane wiring or overloaded I/O modules. Reset the module by cycling input power after resolving the fault.
    • If the ERR LED illuminates, inspect the input power for surges or overvoltage—install an external surge protector if faults recur

The structure and details of the product:

 

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