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ABB 3BHB003387R0101 Power Driver Board 

1. Key Parameters

• Product Model: 3BHB003387R0101
• Product Series: ABB Industrial High-Power Driver Boards (Heavy-Duty Load Drive & Power Conversion)
• Core Function: Converts low-voltage control signals (0-10V/4-20mA) into high-power output for AC motors/actuators; supports precise current/voltage regulation via PWM (Pulse-Width Modulation) technology; integrates real-time current/voltage monitoring; provides multi-level fault protection (overcurrent, overvoltage, short circuit, overheating); enables panel/rack mounting; ensures stable power delivery between ABB controllers and high-power loads in industrial automation systems
• Electrical & Power Specifications:

  Parameter	Details	Performance Metrics
  Power Conversion Ratings	- Input Voltage: 3-phase AC 380V~480V (50/60Hz, nominal); 3-phase AC 340V~520V (operating range) - Output Current: 100A continuous; 150A peak (10s, for motor startup inrush) - Power Rating: 50kW (at 400V AC, 100A output) - Control Signal Input: 0-10V DC (voltage reference) / 4-20mA DC (current reference) - PWM Switching Frequency: 2kHz~16kHz (configurable via ABB software) - Current Regulation Accuracy: ±1% of rated output current	100A continuous output drives heavy-duty AC motors (e.g., 50kW industrial fans, 45kW conveyor motors) without external power modules; configurable PWM frequency balances noise reduction (high frequency) and efficiency (low frequency); ±1% current accuracy ensures stable motor speed/torque control
  Signal Monitoring & Protection	- Monitoring Parameters: Output current, output voltage, board temperature, DC bus voltage - Overcurrent Protection: 120A (instantaneous, latch-off); 110A (sustained, 500ms delay) - Overvoltage Protection: DC bus voltage ≥800V (latch-off) - Short-Circuit Protection: Phase-to-phase/phase-to-ground short (instantaneous shutdown, self-test recovery) - Overheating Protection: Board temperature ≥85℃ (current derating); ≥95℃ (latch-off)	Real-time monitoring enables predictive maintenance (e.g., alerting when board temperature approaches 85℃); multi-level protection prevents irreversible damage from common faults (e.g., motor short circuits, grid voltage spikes); self-test recovery reduces manual reset requirements for transient faults

• Mechanical & Environmental Specifications:

  Parameter	Details	Performance Metrics
  Mechanical Design	- Dimensions: 220mm (W) × 180mm (H) × 45mm (D) - Mounting Type: 2 options (1) DIN rail mount (via optional adapter BHB-MNT-001); (2) Panel mount (4× M4 screws, threaded holes) - Housing Material: FR4 glass-epoxy circuit board (UL 94 V0) + aluminum heat sink (anodized, for heat dissipation) - Weight: Approximately 1.8kg - Indicators: 4× status LEDs (green = normal; yellow = current derating; red = fault; blue = PWM active); 1× DC bus voltage LED (green = normal, red = overvoltage)	Aluminum heat sink dissipates 500W+ heat from high-current operation, avoiding thermal throttling; compact design fits in standard industrial control cabinets (19-inch racks); LED indicators enable at-a-glance fault diagnosis without specialized tools
  Environmental Ratings	- Operating Temperature Range: -25℃~+70℃ (-13℉~158℉) - Storage Temperature Range: -40℃~+85℃ (-40℉~185℉) - Humidity Tolerance: 5%~95% RH (non-condensing, 40℃) - Vibration Resistance: 10~500Hz, 1.5g acceleration (IEC 60068-2-6) - Shock Resistance: 20g (11ms half-sine, IEC 60068-2-27) - Protection Rating: IP20 (board-level, for installation in enclosed cabinets)	-25℃~+70℃ range suits unconditioned industrial spaces (e.g., metallurgy workshops, outdoor power stations); IP20 rating ensures dust protection when installed in cabinets; vibration resistance prevents solder joint loosening in heavy machinery environments

• Compliance Specifications:

  Parameter	Details	Performance Metrics
  Safety & Compliance	- Safety Standards: CE, UL 508C, CSA C22.2 No.14, IEC 61800-5-1 (power drive systems) - EMC Compliance: EN 61800-3 (emission: Class C; immunity: Level 3) - RoHS Compliance: EU RoHS 2.0 (Restriction of Hazardous Substances) - Flame Retardancy: Circuit board (UL 94 V0); heat sink coating (UL 94 V0)	UL 508C/CSA certification ensures compliance with North American industrial safety requirements; IEC 61800-5-1 compliance validates power drive system safety; Class C EMC emission meets industrial grid standards, avoiding interference with nearby equipment

2. Core Features

• 100A High-Power Output (50kW Rating): Delivers 100A continuous current to drive heavy-duty AC motors (e.g., 50kW fans, 45kW conveyor motors) and actuators—eliminates the need for multiple low-power driver boards, reducing cabinet clutter and wiring complexity by 60% vs. distributed drive solutions.
• PWM Precision Control (2kHz~16kHz): Configurable PWM switching frequency balances control accuracy and energy efficiency—high frequency (12~16kHz) reduces motor noise for precision applications (e.g., textile machinery); low frequency (2~6kHz) minimizes power loss for high-load scenarios (e.g., metallurgy 轧机); ±1% current regulation accuracy ensures stable motor torque/speed, avoiding process deviations.
• Multi-Level Fault Protection: Overcurrent/overvoltage/short-circuit/overheating safeguards—covers all common high-power drive faults (e.g., motor short circuits, grid voltage surges); current derating at 85℃ prevents thermal damage, while self-test recovery for transient faults reduces downtime in 24/7 operations (e.g., power plant pumps).
• Industrial-Grade Thermal Management: Anodized aluminum heat sink + thermal monitoring—dissipates high heat from 100A current operation, maintaining board temperature <70℃ under full load; thermal sensors trigger proactive current derating before overheating, extending component lifespan by 50% vs. uncooled boards.
• Seamless ABB System Integration: Optimized for ABB controllers (AC800M) and inverters (ACS880)—communicates via ABB’s proprietary drive protocol (DRIVECOM) for real-time control and monitoring; no custom firmware required, enabling plug-and-play integration into ABB automation networks (e.g., steel mill rolling line control systems).
• Intuitive Diagnostics: 4-color status LEDs + voltage monitoring indicator—technicians can quickly identify operational states (green = normal, yellow = derating) and faults (red = short circuit, red voltage LED = overvoltage) without multimeters; reduces troubleshooting time from hours to minutes in high-power systems.
• Ruggedized Industrial Design: FR4 glass-epoxy board + -25℃~+70℃ operating range—withstands harsh industrial conditions (dust, vibration, temperature fluctuations) that degrade consumer-grade driver boards; IP20 protection ensures safe operation in enclosed cabinets, ideal for heavy manufacturing (e.g., automotive stamping plants) and outdoor power stations.

3. Application Fields

• Metallurgy & Steel Industry: Heavy-Duty Motor Drive:
  • Continuous Casting Machines: Drives 50kW roller motors—100A output provides stable torque for molten steel transport; PWM frequency set to 8kHz reduces motor noise, avoiding vibration-induced defects in cast steel; overcurrent protection withstands momentary load spikes from uneven steel flow; aluminum heat sink dissipates heat in high-temperature workshop environments.
  • Hot Rolling Mills: Controls 45kW work roll motors—±1% current accuracy ensures consistent roll speed, improving steel plate thickness uniformity; overheating protection prevents shutdowns during long production runs; seamless integration with ABB AC800M controllers enables synchronized roll speed adjustment.
• Power Generation: Auxiliary Equipment Drive:
  • Thermal Power Plants: Drives 50kW boiler feedwater pumps—100A continuous output handles high load demands; overvoltage protection withstands grid voltage fluctuations; real-time current monitoring enables predictive maintenance (alerting when pump load increases due to impeller wear); -25℃ low-temperature rating suits outdoor pump stations in cold regions.
  • Wind Farms (Onshore/Offshore): Controls 40kW wind turbine yaw motors—vibration resistance (1.5g) withstands turbine operation; IP20 protection (in enclosed cabinets) prevents salt spray corrosion (offshore); PWM control ensures precise yaw angle adjustment, maximizing wind energy capture.
• Heavy Manufacturing: Industrial Machinery Drive:
  • Plastic Injection Molding Machines: Drives 45kW hydraulic pump motors—100A output provides sufficient power for high-pressure injection; configurable PWM frequency (10kHz) reduces hydraulic noise, improving workshop environment; overcurrent protection avoids damage from pump jamming (e.g., plastic residue buildup).
  • Mining Conveyors: Controls 50kW belt conveyor motors—overload protection withstands momentary load spikes (e.g., uneven ore distribution); thermal management ensures stable operation in dusty mine environments; integration with ABB ACS880 inverters enables speed adjustment based on ore flow.
• Marine & Offshore: Propulsion Auxiliaries:
  • Offshore Supply Vessels: Drives 40kW bow thruster motors—salt spray resistance (in enclosed cabinets) suits marine environments; vibration resistance (20g shock) withstands rough seas; overcurrent protection prevents damage from thruster overload (e.g., contact with seabed debris); seamless integration with ABB marine automation systems.

The structure and details of the product：

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