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The ABB QHFT201 is an industrial-grade high-density terminal block engineered for secure, organized wiring consolidation and signal termination in ABB industrial automation systems—specifically optimized for harsh environments (manufacturing plants, process control complexes, utility substations, and renewable energy facilities). It functions as a "robust wiring interface," providing 24-channel terminal connections for digital/analog signals and low-voltage power (24V DC/230V AC), integrating vibration-resistant clamping, corrosion protection, and clear labeling to ensure reliable signal transmission between field devices (sensors, actuators) and ABB DCS/PLCs (e.g., 800xA, AC500). Designed to prioritize wiring density, mechanical stability, and industrial durability, it balances functional efficiency, ease of maintenance, and seamless integration with ABB automation components for mission-critical wiring scenarios. Below is its detailed specification:
- Product Model: QHFT201
- Product Series: ABB Industrial High-Density Terminal Blocks (Signal/Power Wiring Termination)
- Core Function: Provides 24 independent terminal channels for signal/power termination; supports digital (dry contact/NPN/PNP) and analog (4-20mA/0-10V) signals, plus low-voltage power (24V DC/230V AC); features screw-clamp termination for secure wire retention; enables DIN rail mounting; ensures vibration-resistant, corrosion-free connections for ABB automation systems; simplifies wiring inspection and maintenance via color-coded labels
- Electrical & Wiring Specifications:
- Mechanical & Environmental Specifications:
- Compliance Specifications:
- 24-Channel High-Density Design: Dual-row (12+12) terminal layout delivers 24 connections in a compact 100×60×30mm form factor—saves 50% cabinet space vs. single-row blocks; ideal for high-density ABB PLC/DCS cabinets (e.g., AC500 racks with multiple I/O modules) where space is critical.
- Secure Screw-Clamp Termination: Stainless steel M3.5 screws + 0.8~1.2N·m torque range—ensures tight, vibration-resistant connections (≤0.1mm wire displacement under 2g vibration); prevents "cold solder" effects from loose terminals, which cause intermittent signal loss in industrial environments.
- Dual-Compatible for Signal & Power: 600V AC/DC voltage + 20A current rating—handles both low-voltage power (24V DC for sensors, 230V AC for small actuators) and signal wiring (digital dry contact, 4-20mA analog); eliminates the need for separate power and signal terminal blocks, simplifying cabinet design.
- Industrial-Grade Durability: PA66 glass fiber housing + tin-plated copper terminals—withstands mechanical impacts (e.g., accidental tool contact) and corrosion (1000h salt spray); -40℃~+120℃ operating range suits extreme temperatures (e.g., foundry process areas, outdoor substations), extending service life to 15+ years.
- Error-Proof Labeling & Color-Coding: Pre-printed numerical labels (1~24) + color-coded bases (blue = signal, red = power)—eliminates wiring cross-connections during installation; blank label slots allow custom marking (e.g., "IN1-Pressure Sensor") for easy maintenance, reducing troubleshooting time by 40%.
- Seamless ABB Integration: DIN rail mounting aligns with ABB AC500/800xA cabinet layouts; terminal spacing (5mm pitch) matches ABB I/O module wire outlets; compatible with ABB wiring accessories (e.g., wire markers, terminal covers); ensures plug-and-play integration into ABB automation systems.
- Wide Wire Compatibility: Accepts 18AWG~12AWG (0.75mm²~4mm²) solid/stranded copper wires—adapts to diverse field wiring (e.g., thin 20AWG sensor wires, thick 14AWG power wires); no need for adapter terminals, cutting material costs and installation time.
- Manufacturing Automation: PLC/DCS Wiring:
- Automotive Assembly Lines: Terminates wiring for AC500 I/O modules—24 terminals handle 12 digital sensor signals (proximity switches) + 8 analog signals (pressure transducers) + 4 power connections (24V DC for actuators); color-coding (blue = signal, red = power) prevents cross-wiring; vibration resistance withstands conveyor motion, avoiding signal dropout.
- Electronics SMT Factories: Consolidates wiring for reflow oven controls—24 terminals connect 16 temperature sensor signals (4-20mA) + 8 power wires (24V DC for oven fans); high-temperature tolerance (+120℃) withstands heat from oven proximity; tin-plated terminals resist solder flux corrosion.
- Process Control: Instrument Wiring:
- Chemical Plants: Terminates signals for 800xA DCS instruments—24 terminals handle 10 flow sensor signals (4-20mA) + 6 level sensor signals (0-10V) + 8 power wires (24V DC for transmitters); salt spray resistance withstands chemical vapors; insulation resistance (≥100MΩ) ensures no signal leakage in humid reagent rooms.
- Water Treatment Facilities: Consolidates pump station wiring—24 terminals connect 12 pump status signals (dry contact) + 6 valve control signals (digital output) + 6 power wires (24V DC for pumps); condensing humidity tolerance suits damp pump stations; anti-slip DIN rail latch prevents terminal block dislodgment during maintenance.
- Energy & Utilities: Substation Wiring:
- Power Substations (220kV+): Terminates auxiliary system wiring—24 terminals handle 10 breaker position signals (dry contact) + 8 transformer temperature signals (4-20mA) + 6 power wires (24V DC for cooling fans); -40℃ low-temperature rating suits winter substation conditions; dielectric strength (2.5kVrms) blocks high-voltage interference.
- Solar PV Plants (1GW+): Consolidates inverter wiring—24 terminals connect 16 string current signals (4-20mA) + 8 inverter control signals (digital output); UV-resistant PA66 housing withstands desert sunlight; high-current capacity (20A) supports 24V DC power distribution to inverter auxiliaries.
- Heavy Machinery: Equipment Wiring:
- Mining Equipment: Terminates wiring for conveyor controls—24 terminals handle 12 emergency stop signals (dry contact) + 6 speed sensor signals (4-20mA) + 6 power wires (24V DC for brakes); mechanical durability (PA66 glass fiber housing) resists mine dust and impacts; vibration resistance prevents terminal loosening from conveyor motion.
- Construction Machinery: Consolidates crane auxiliary wiring—24 terminals connect 8 limit switch signals (dry contact) + 6 load sensor signals (4-20mA) + 10 power wires (24V DC for winch controls); wide temperature range (-40℃~+120℃) suits outdoor construction sites; screw-clamp termination ensures secure connections in dusty environments.
The structure and details of the product:

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