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The YOKOGAWA ADV561-P00 is a high-reliability digital output module designed for industrial automation systems, particularly compatible with Yokogawa's CENTUM series distributed control systems (DCS). It features 64 channels of transistor-based outputs, delivering 24V DC signals with a 100mA/channel load capacity, ensuring stable control of field devices such as solenoid valves, relays, and motor starters. The module supports dual redundant configuration for critical applications, enhancing system availability in high-reliability environments like petrochemical plants and power generation facilities. Its current sink (sourcing) output design minimizes noise interference and ensures compatibility with a wide range of industrial loads.
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Electrical Specifications:
- Output Channels: 64 (isolated, common-negative grouping per 16 channels)
- Rated Voltage: 24V DC (±10% tolerance)
- Load Current: 100mA/channel (max.), 26.4V DC max.
- Output Format: Current sink (sourcing)
- Breakdown Voltage: 2kV AC (between output signal and system), 500V AC (between common groups)
- Leakage Current: ≤0.1mA (output OFF)
- Response Time: ≤3ms (status output), ≤10ms (mixed status/pulse output)
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Mechanical Specifications:
- Installation: DIN rail mount (35mm standard)
- Dimensions: 100mm (W) × 160mm (H) × 120mm (D)
- Weight: ~0.8kg
- Wiring: Pressure clamp terminals (14-22 AWG copper conductors), torque 0.5-0.8 N·m
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Environmental Specifications:
- Operating Temperature: -20°C to +70°C
- Storage Temperature: -40°C to +85°C
- Humidity: 5-95% RH (non-condensing)
- Shock/Vibration Resistance: 10g (IEC 60068-2-6), 5g (IEC 60068-2-27)
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Certifications:
- CE (EMC/LVD), UL 508 (industrial control equipment), IEC 61131-2 (PLC compatibility)
- Dual Redundancy: Supports redundant power and communication for fault-tolerant operation in critical processes, ensuring zero downtime during module replacement.
- High-Speed Response: ≤3ms output switching for real-time control of fast-acting devices like proportional valves.
- Comprehensive Protection: Built-in overcurrent, overvoltage, and reverse-polarity protection for field wiring, minimizing damage from wiring errors.
- Modular Design: Compact form factor allows dense cabinet installations, with hot-swap capability for maintenance without system shutdown.
- Diagnostic Capabilities: LED indicators for channel status, and integrated self-diagnostics for open circuits or short circuits, enabling predictive maintenance.
- Wide Compatibility: Works seamlessly with Yokogawa’s CENTUM VP and ProSafe-RS systems, as well as third-party PLCs via standardized protocols (e.g., Modbus RTU).
- Process Automation: Petrochemical plants, refineries, and chemical reactors for controlling actuators in distillation columns, reactors, and storage tanks.
- Power Generation: Coal-fired, gas, and nuclear power plants for turbine control, boiler safety systems, and auxiliary equipment management.
- Water/Wastewater Treatment: Pump control, valve actuation, and disinfection systems in municipal and industrial water treatment facilities.
- Food and Beverage: Packaging lines, conveyor systems, and sterilization equipment requiring precise timing and high reliability.
- Pharmaceuticals: Cleanroom environments for HVAC control, batch processing, and containment systems.
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Installation Requirements:
- Ensure proper grounding (FG terminal) to IEC 60721-3-3 Class 3 standards.
- Use shielded cables for signal wiring, separated from power lines by ≥100mm to reduce EMI.
- Torque terminals to 0.6 N·m to prevent loose connections.
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Environmental Considerations:
- Avoid installation in areas with high dust, corrosive gases, or extreme temperatures.
- For outdoor use, deploy with NEMA 4X enclosures and thermal insulation.
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Maintenance:
- Inspect terminals quarterly for oxidation or looseness.
- Replace modules every 10 years or after 100,000 cycles (whichever comes first).
- Perform firmware updates annually to address security vulnerabilities.
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Compatibility:
- Verify signal compatibility with field devices (e.g., 24V DC coils require flyback diodes for inductive loads).
- When integrating with non-Yokogawa systems, consult the ADV561-P00 Interface Manual for protocol mapping.
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Safety Compliance:
- Follow IEC 61508 SIL 2 guidelines for safety-critical applications.
- Use surge protection devices (SPDs) in lightning-prone areas.

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