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The YOKOGAWA ADV161-P00 is a high-performance digital input module designed for industrial automation systems, specifically optimized for use with Yokogawa's CENTUM series distributed control systems (DCS). It features 64 isolated digital input channels with 24V DC compatibility, providing reliable monitoring of field devices such as switches, sensors, and contactors. The module supports dual redundant configuration for critical applications, ensuring continuous operation even during maintenance or component failure. Its optical isolation technology enhances noise immunity, making it ideal for harsh industrial environments with high electromagnetic interference (EMI).
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Electrical Specifications:
- Input Channels: 64 (isolated, common-positive grouping per 16 channels)
- Rated Voltage: 24V DC (19.2-28.8V DC operational range)
- Input Resistance: 3.3kΩ per channel
- Logic Threshold: ON ≥16V DC, OFF ≤5V DC
- Response Time: ≤3ms (input filtering adjustable via software)
- Isolation Voltage: 2kV AC (between input signal and system)
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Mechanical Specifications:
- Installation: DIN rail mount (35mm standard)
- Dimensions: 100mm (W) × 160mm (H) × 120mm (D)
- Weight: ~0.75kg
- Wiring: Screw terminals (14-22 AWG copper conductors), torque 0.5-0.8 N·m
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Environmental Specifications:
- Operating Temperature: -20°C to +70°C
- Storage Temperature: -40°C to +85°C
- Humidity: 5-95% RH (non-condensing)
- Shock/Vibration Resistance: 10g (IEC 60068-2-6), 5g (IEC 60068-2-27)
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Certifications:
- CE (EMC/LVD), UL 508 (industrial control equipment), IEC 61131-2 (PLC compatibility)
- High-Density Design: 64 input channels in a compact form factor reduce cabinet space requirements and wiring complexity.
- Dual Redundancy: Supports redundant communication and power supplies for fault-tolerant operation in critical systems.
- Optical Isolation: Each channel is optically isolated to prevent ground loops and improve noise immunity.
- Configurable Filtering: Adjustable input filtering (via software) allows optimization for different signal types (e.g., slow-moving contacts vs. high-speed sensors).
- Diagnostic Capabilities: LED indicators for channel status and system health, with built-in self-diagnostics for open/short circuits.
- Hot-Swap Capability: Allows module replacement during system operation without disrupting other channels.
- Process Automation: Monitoring valve positions, limit switches, and status indicators in petrochemical, pharmaceutical, and food processing plants.
- Power Generation: Tracking breaker status, relay positions, and auxiliary equipment signals in power plants.
- Manufacturing: Input monitoring for conveyor systems, robotic arms, and assembly line sensors.
- Water/Wastewater: Monitoring pump status, level switches, and flow sensors in treatment facilities.
- Transportation: Signal detection for railway switches, traffic control systems, and airport ground support equipment.
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Installation Requirements:
- Use shielded cables for field wiring to minimize EMI/RFI interference.
- Ensure proper grounding (FG terminal) to meet IEC 60721-3-3 Class 3 standards.
- Maintain ≥100mm separation between power and signal cables.
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Signal Compatibility:
- Verify field device output signals meet the module's logic threshold (ON ≥16V DC, OFF ≤5V DC).
- For dry contacts, an external pull-up resistor (e.g., 2.2kΩ to 24V DC) is required.
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Maintenance:
- Inspect terminals annually for tightness and corrosion.
- Replace modules every 10 years or after 100,000 cycles (whichever comes first).
- Perform firmware updates as recommended by Yokogawa to address security vulnerabilities.
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Safety Compliance:
- Follow IEC 61508 SIL 2 guidelines for safety-critical applications.
- Use surge protection devices (SPDs) in lightning-prone areas.
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Software Configuration:
- Configure input filtering via Yokogawa's ProSafe-RS or CENTUM VP software to match field device characteristics.
- Enable channel diagnostics for predictive maintenance.
The structure and details of the product:

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