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Bachmann DI016-C Digital Input/Output Module

1. Product Description

A compact, industrial-grade digital input/output (DIO) module designed for 中小型 (small-to-medium) distributed automation systems. The Bachmann DI016-C integrates 16 configurable channels (8 input/8 output default, fully reconfigurable via software) and operates as a slave device, enabling seamless integration with master controllers (e.g., Bachmann MPC240) or bus masters (e.g., FS212/N) via standard industrial protocols. It features robust electrical protection, low power consumption, and compatibility with Bachmann backplanes—ideal for harsh industrial environments requiring localized signal acquisition and control (e.g., machine-level I/O, small production cells).

2. Detailed Specifications

2.1 Channel Configuration

Total Channels: 16 channels (8 digital inputs / 8 digital outputs; software-configurable I/O ratio)

Digital Input Type: 24 V DC sinking/sourcing; dry contact support; input filter (0.1-5 ms configurable)

Input Response Time: <0.8 ms (filter disabled); <5.8 ms (filter maxed at 5 ms)

Digital Output Type: 24 V DC transistor (NPN/PNP configurable); 0.3 A maximum current per channel

Output Protection: Per-channel short-circuit protection (auto-recovery after fault removal); overcurrent shutdown (0.6 A per channel)

2.2 Slave Communication Performance

Supported Protocols: Modbus TCP/RTU (slave mode), Profinet IO (basic); compatible with Bachmann FAST BUS

Communication Interface: 1×Fast Ethernet port (10/100 Mbps, RJ45); 1×RS485 port (for backup Modbus RTU)

Data Update Rate: Up to 5 ms (Profinet IO); configurable from 5-1000 ms (Modbus)

Slave Addressing: IP address (Ethernet) and node ID (RS485); auto-discovery via Bachmann Studio (v4.0+)

2.3 Electrical Performance

Input Voltage Range: 18-30 V DC (industrial power compatibility)

Output Voltage Range: 20-30 V DC (regulated to input)

Isolation: 2 kV AC isolation between channels; 4 kV AC isolation between I/O and communication lines

Leakage Current: <15 μA (input off-state); <60 μA (output off-state)

Inrush Current: <1.5 A (per output channel, initial activation)

2.4 Power Supply

Input Voltage: 24 V DC ±20% (powered via external supply or Bachmann backplanes)

Power Consumption: Typical 3 W, Maximum 5 W (excluding load current)

Power Protection: Overvoltage, undervoltage, reverse polarity, and surge protection (EN 61000-4-5)

2.5 Operating Environment

Operating Temperature: -40°C ~ +70°C

Storage Temperature: -40°C ~ +85°C

Relative Humidity: 5% ~ 95% (non-condensing)

Vibration Resistance: 10-500 Hz, 2 g acceleration (IEC 60068-2-6)

Shock Resistance: 30 g acceleration, 11 ms duration (IEC 60068-2-27)

EMC Compliance: EN 61000-6-2 (industrial immunity), EN 61000-6-4 (industrial emissions)

2.6 Physical & Software

Dimensions: 90×75×28 mm (Length×Width×Height)

Mounting: DIN rail (EN 50022 standard); compatible with Bachmann BS203/BS204 backplanes

Weight: ~120 g

Software Support: Bachmann Studio (v4.0+; I/O configuration, protocol setting, fault diagnostics)

LED Indicators: 16 channel LEDs (green: input on; red: output on); 2 communication LEDs (green: active; red: fault); 1 power LED (green)

3. Advantages & Features

Compact 16-Channel Design: Small form factor saves cabinet space—ideal for machine-level or space-constrained systems.

Flexible I/O Configuration: 8/8 default ratio adjustable via software, adapting to variable input/output needs (e.g., sensor-heavy or actuator-heavy setups).

Dual-Protocol Communication: Supports Modbus/Profinet IO, integrating with both Bachmann and third-party master controllers.

Cost-Effective Slave Solution: Balances functionality and price, perfect for small distributed cells or budget-conscious projects.

Rugged Industrial Build: Wide temperature range and surge protection ensure reliability in harsh machine environments.

4. Application Fields

Machine-Level Control: Standalone machinery (e.g., 3D printers, small CNC routers) – sensor input (limit switches) and actuator control (solenoids).

Small Production Cells: Electronics assembly workstations (e.g., PCB testing machines) – part presence detection and tool activation.

Building Automation Zones: Office floor HVAC sub-systems – temperature sensor input and damper actuator control.

Agricultural Equipment: Greenhouse ventilation systems – humidity sensor input and fan motor control.

Retail Automation: Automated checkout kiosks – barcode scanner input and receipt printer output.

5. Precautions

Slave Setup: Assign unique IP/node ID to avoid communication conflicts; test master-slave connectivity before live operation.

Wiring: Use 0.5-1.5 mm² shielded cables for I/O/communication; ground shields at the master end to reduce EMI; separate power and signal lines.

Load Limits: Do not exceed 0.3 A per output channel; use external relays for high-current loads (>0.3 A, e.g., small motors).

Backplane Compatibility: Only use with Bachmann BS203/BS204 backplanes; ensure backplane power is off during module insertion/removal.

Maintenance: Inspect RS485/Ethernet connectors quarterly (clean with dry brush); back up configuration via Bachmann Studio; do not disassemble (voids warranty).

The structure and details of the product：
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