ABB YT241001-AD Industrial Process Module

We will arrange delivery within 3-5 days after receiving the payment.

Our express delivery: DHL and FedEx.

Quality packing for each product

Destination country all taxes & duty to be paid by buyer

Only part of the brand and model, if you have other product needs, please contact us.

ABB YT241001-AD Industrial Process Module

Product Description

Key Specs

• System Compatibility:
  Exclusive to ABB V200/V300 series valve actuators; connects to actuators via a 32-pin industrial terminal block and to upper-level systems (PLC/DCS) via standard communication protocols; compatible with ABB ValveManager configuration software (v4.0+) for parameter tuning and diagnostics.
• I/O Configuration:

  Signal Type	Specifications
  Analog Inputs (AI)	2 channels (4-20mA DC / 0-10V DC, 12-bit resolution) — for process feedback (e.g., pressure, flow) or remote setpoints
  Analog Outputs (AO)	2 channels (4-20mA DC, 12-bit resolution) — for valve position feedback or actuator control signals
  Digital Inputs (DI)	4 channels (24V DC sinking, 18-30V DC) — for discrete commands (start/stop, local/remote, E-Stop)
  Digital Outputs (DO)	3 channels (24V DC, 1A per channel) — for status indication (valve open/closed, fault) or auxiliary control (e.g., cooling fans)

• Control Performance:
  • Control Modes: Position control (0-100% valve stroke), PID process control (for pressure/flow/level), and on/off control (configurable via software).
  • Positioning Accuracy: ±0.3% of full stroke (for electric actuators); ±0.5% for pneumatic actuators (with AI feedback calibration).
  • PID Response Time: ≤100ms (for fast process adjustments, e.g., pressure spikes in pipelines).
• Communication Interface:
  1× RS485 port (Modbus RTU protocol, baud rate: 9600/19200/38400 bps, address: 1-247) — for remote monitoring, configuration, and command transmission (e.g., PLC/DCS setpoint adjustment).
• Electrical & Isolation:
  • Power Supply: 24V DC (18-30V DC); power consumption ≤8W (all channels active).
  • Isolation Ratings: Input/output to power circuit — 2.5kV AC (1min); communication port to control circuit — 1kV AC (1min) — prevents ground loops and EMI interference.
  • Protection Features: Overvoltage (30V DC max), short-circuit (self-resetting for DO), reverse polarity protection (prevents damage from incorrect wiring).
• Mechanical & Environmental:
  • Dimensions (W×H×D): 110mm×90mm×45mm (compact, actuator-mountable or DIN rail-mountable via adapter); weight ~200g.
  • Protection Degree: IP65 (when mounted in V200/V300 actuator enclosures) — dust-tight, water-jet resistant (suitable for outdoor or washdown environments).
  • Operating Conditions: -30°C~+70°C, 5%-95% RH (non-condensing); vibration resistance: 10-500Hz (2g acceleration); shock resistance: 50g (11ms half-sine).

Core Functions

1. Precise Valve Actuator Control
   • Executes actuator-specific control logic to regulate valve position and process variables:
     • Position Control: Compares the remote setpoint (e.g., 12mA = 50% valve opening from PLC) with real-time position feedback (from actuator sensors) and adjusts the actuator motor/solenoid to minimize deviation—ensuring stable valve positioning (±0.3% accuracy) for consistent process flow.
     • PID Process Control: Automatically adjusts valve opening based on AI process feedback (e.g., 4-20mA pressure signal from a pipeline transmitter). For example, if pressure exceeds the setpoint, the module reduces valve opening to lower flow, maintaining pressure within ±0.5% of the target.
     • Soft Start/Stop: Gradually ramps actuator speed to prevent mechanical wear (e.g., valve stem damage) and process surges (e.g., pressure spikes in water pipelines when valves open suddenly).
2. Multi-Signal Processing & Conditioning
   • Converts and optimizes field signals for reliable system integration:
     • Analog Signal Handling: Filters AI/AO signals (via 50Hz notch filters and RC low-pass filters) to eliminate EMI noise from nearby motors or high-voltage cables—critical for accurate pressure/flow feedback in petrochemical refineries.
     • Signal Scaling: Maps raw analog signals to physical units (e.g., 4-20mA = 0-10 bar pressure, 0-100% valve stroke) via ValveManager software—no external signal converters required.
     • Digital Signal Validation: Checks DI signals for consistency (e.g., ignoring brief 10ms glitches in E-Stop commands) to prevent false actuator shutdowns.
3. Fault Detection & Protective Actions
   • Monitors system health and mitigates risks to actuators and processes:
     • Fault Types Detected: Actuator motor overload (via current sensing), valve jamming (no position change despite command), AI/AO signal loss (e.g., broken pressure sensor wire), power supply anomalies, and communication failures.
     • Protective Responses: Shuts down the actuator to prevent damage, activates DO "fault" indicators, sends fault codes (e.g., "F04: Valve Jammed") to PLC/DCS via Modbus, and stores up to 50 fault logs (with timestamps) for troubleshooting.
     • Fail-Safe Mode: Configurable fail-safe action (e.g., "valve fully closed", "valve hold position") if power or communication is lost—compliant with safety standards (e.g., IEC 61508 SIL 1) for critical processes.
4. Remote Monitoring & Configuration
   • Enables off-site management to reduce maintenance costs:
     • Real-Time Data Transmission: Sends valve position, process variables (pressure/flow), and actuator status (running/fault) to PLC/DCS via Modbus RTU—supports centralized monitoring (e.g., SCADA dashboards in water treatment plants).
     • Remote Configuration: Allows parameter adjustment (PID gains, soft start time, fail-safe mode) via ABB ValveManager software (over RS485)—no on-site access to the actuator required (critical for hard-to-reach locations like offshore oil platforms).
     • Parameter Backup/Restore: Saves module configurations to a USB drive (via ValveManager) for quick replication across multiple modules (e.g., 20 identical valves in a petrochemical plant).

Core Advantages

1. Actuator-Specific Optimization
   Tailored for ABB V200/V300 actuators—plug-and-play integration with pre-calibrated control logic (e.g., torque limits for electric actuators, air pressure thresholds for pneumatic models) eliminates compatibility issues common with generic process modules.
2. Dual Control Flexibility
   Supports both local control (via actuator buttons or ValveManager) and remote control (via PLC/DCS) with seamless mode switching—ideal for scenarios where on-site calibration (e.g., valve stroke adjustment) and remote process automation are required.
3. Rugged IP65 Protection
   When mounted in V200/V300 actuator enclosures, it withstands harsh conditions: chemical splashes (petrochemicals), rain (outdoor valves), dust (mining), and washdowns (food/beverage)—outperforming standard IP20 process modules.
4. All-in-One Functionality
   Combines AI/AO/DI/DO, PID control, and Modbus communication in one compact module—eliminating the need for external signal converters, communication adapters, or PID controllers, reducing system complexity and cost by 40%.

Applications

1. Petrochemical Pipeline Flow Control
   • Integrates with ABB V300 pneumatic actuators on crude oil pipeline valves: Uses AI1 (4-20mA flow signal from a turbine meter) for PID control, adjusting valve opening to maintain flow at 500 m³/h. AO1 transmits valve position (4-20mA) to the refinery DCS, while DO1 activates an alarm if flow exceeds 600 m³/h. IP65 protection resists chemical splashes during pipeline maintenance.
2. Power Plant Steam Pressure Regulation
   • Controls ABB V200 electric actuators on boiler steam valves: AI1 receives a 4-20mA pressure signal (0-20 bar) from the steam line, and the module runs PID logic to adjust valve opening—maintaining pressure at 12 bar ±0.06 bar. DI1 (E-Stop) triggers a fail-safe valve closure if pressure exceeds 18 bar, preventing turbine damage.
3. Water Treatment Plant Level Control
   • Manages ABB V300 actuators on filter backwash valves: AI1 reads a 4-20mA level signal (0-5m) from a sedimentation tank; the module opens the valve via PID control when level reaches 4m and closes it at 2m. Modbus communication sends tank level and valve status to the plant SCADA, while IP65 protection withstands washdown water.
4. Metallurgical Cooling Water Control
   • Regulates ABB V200 electric actuators on cooling water valves for steel rolling mills: AI1 monitors water temperature (4-20mA = 0-100°C), and the module adjusts valve opening to keep temperature at 40°C ±2°C. DO2 activates a cooling fan if the module’s internal temperature exceeds 60°C, ensuring reliable operation in high-heat mill environments.

Precautions

1. Compatibility Check
   • Confirm the actuator model is ABB V200 or V300—incompatible with other ABB actuator series (e.g., V180) or third-party actuators due to differing terminal layouts and control logic. Verify ValveManager software is v4.0+ to access advanced PID features (e.g., auto-tuning).
2. Wiring Safety
   • Follow polarity markings for power supply (24V DC "+" and "-")—reverse polarity may damage the module’s voltage regulator (even with protection, prolonged incorrect wiring reduces lifespan).
   • Use shielded twisted-pair cables for AI/AO and Modbus wiring; ground the shield at the PLC/DCS end (not both ends) to avoid ground loops. For DI/DO, use 0.5-1.0mm² copper cables and torque terminals to 0.5-0.8N·m.
3. PID Calibration
   • After installation, calibrate PID parameters (proportional gain, integral time, derivative time) via ValveManager’s auto-tuning function—incorrect PID settings cause process instability (e.g., valve hunting, slow pressure response).
   • For flow control applications, enable "derivative kick suppression" to avoid sudden valve movements when the setpoint changes (e.g., when a PLC adjusts flow from 300 to 400 m³/h).
4. Environmental Limits
   • Do not exceed -30°C~+70°C—below -30°C, the module’s microprocessor may freeze temporarily; above +70°C, capacitors degrade, leading to intermittent faults (e.g., AO signal drift).
   • For coastal or high-humidity environments, apply a corrosion-resistant coating to terminals (ABB part number: 3M Scotchgard™ 220) to prevent rust from salt air or moisture.
5. Fault Troubleshooting
   • If the "Fault" LED is lit, first retrieve the fault log via Modbus/ValveManager (e.g., "F07: AI1 Signal Loss")—do not reset the fault without resolving the root cause (e.g., replacing a faulty pressure sensor), as this may cause process accidents (e.g., overpressurizing a pipeline).
6. Genuine Replacement
   • Use only ABB-genuine YT241001-AD modules—counterfeit units often have incorrect PID logic or inadequate isolation, leading to actuator failure (e.g., valve overshoot) or process deviations (e.g., pressure exceeding safety limits)
7.  

1. The structure and details of the product：
2. 
3. Please make an inquiry for more models
4. ABB DSMB133 57360001-CY
5. ABB DSMB137 57360001-FA
6. ABB DSMB144 57360001-EL
7. ABB DSMB 144 57360001-EL/1
8. ABB DSMB151 57360001-K
9. ABB DSMB173 57360001-GN
10. ABB DSMB175 57360001-KG
11. ABB DSMB176 57960001-HX
12. ABB DSMB340 57360001-CT/3
13. ABB DSMC112IN 5736-1001-CB-03
14. ABB dsmc 112 57360001-HC
15. ABB DSMD110 5736045-A
16. ABB DSPB112 57340001-K/2
17. ABB DSPB110 57340001-A/3
18. ABB DSPB120 57340001-T
19. ABB DSPC150 57310256-AF/2
20. ABB DSPC154 57310001-BY
21. ABB DSPC155 57310001CX5
22. ABB DSPC157 57310001-GP
23. ABB DSPC170 57310001-GL
24. ABB DSPC170H 57310001-LC/2
25. ABB DSPC171 5731001-CC
26. ABB DSPC172 57310001-ML
27. ABB DSPC1722 57360001-NB/1
28. ABB DSPC172H57310001-MP/2
29. ABB DSCS 141 57520001-EV
30. ABB DSPC31217650001-61
31. ABB DSPC312 27650001-62
32. ABB DSPC322 17650018-1
33. ABB DSPC365 57310001DF/4
34. ABB DSRB110 52841637G
35. ABB DSRF150 57310255A
36. ABB DSRF160 57310255V
37. ABB DSRF180A 57310255-AV 6.27
38. ABB DSRF180M 5731-0255-AT
39. ABB DSRF1825 7310255-AL
40. ABB DSRF182K13 3BSE003571R1
41. ABB DSSA165 48990001-LY
42. ABB DSSB110 48980001E
43. ABB DSSB120 48980002-A
44. ABB DSSB140 4898-0001-P
45. ABB DSSB145 48980001-AP
46. ABB DSSB146 48980001-AP/1
47. ABB DSSB146 48980001-AP/2
48. ABB DSSB170 48980001-AG
49. ABB DSSR122M 48990001-LR
50. ABB DSSR116 48990001FK2
51. ABB DSSR120 48990001-LH
52. ABB DSSR121 48990001-MT
53. ABB DSSR122 48990001-NK
54. ABB DSSS170 52820083-AC
55. ABB DSTA121A 57120001-E/2
56. ABB DSTA002 57120001-RB/1
57. ABB DSTA121 57120001-E/2 6.28
58. ABB DSTA133I 3BYN571200-E/00
59. ABB DSTA170IN 5712-1001-CD/02
60. ABB DSTA180 57120001-ET/3
61. ABB DSTC121 57520001-KH1
62. ABB DSTC456 5751017-L/2
63. ABB DSTC110IN 5752-1001-a/04
64. ABB DSTC130 57510001-A
65. ABB DSTC160 57520001-Z
66. ABB DSTDW150 57160001-AAK
67. ABB DSTD120 57160001-P/1
68. ABB DSTD150A 57160001-UH/1
69. ABB DSTD155 57160001-E2/1
70. ABB DSTK126 26390582-AY
71. ABB DSTK151V 5730032-H
72. ABB DSTK1522 6390603-H
73. ABB DSTK1552 6390603-P
74. ABB DSTK1762 6390603-AZ
75. ABB DSTV110 57350001-A
76. ABB DSTX1506 2250001-E/4
77. ABB DSTX001 57360001-LU/1
78. ABB DSTX151 57350001-EB/1
79. ABB DSTX1525 7350001-EF
80. ABB AX522 1SAP250000R0001

 Other best-selling products：