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ABB YPK112A 3ASD573001A13 Communication Board 

1. Key Parameters

• Product Model: YPK112A
• Order Code: 3ASD573001A13
• Product Series: ABB AC500 PLC Industrial Ethernet Communication Modules
• Core Function: Enables high-speed data exchange between PLCs and automation systems via industrial Ethernet; supports multiple protocols for interoperability; provides network diagnostic and redundancy features; ensures secure and real-time data transmission
• Communication Specifications:

  Parameter	Details	Performance Metrics
  Supported Protocols	- PROFINET IO (IRT, RT, and TCP/IP) - Modbus TCP/IP (client/server) - Ethernet/IP (adapter/client) - SNMPv3 (for network management)	Protocol switching without performance loss; PROFINET cycle time ≤1ms
  Network Interfaces	2× 10/100/1000 Mbps Ethernet ports (RJ45) with M12 optional; auto-negotiation, full/half-duplex support	Link redundancy (Media Redundancy Protocol, MRP); port mirroring for diagnostics
  Data Transfer Rate	Up to 1 Gbps (full duplex)	Latency: <10μs (PROFINET IRT); Jitter: <1μs
  Addressing	Static IP, DHCP client, BOOTP; supports host name resolution via DNS	-

• Electrical & Safety Specifications:
  • Power Supply: 24V DC (from PLC backplane); 18~30V DC (wide range); Current Consumption: ≤300mA
  • Isolation: 2kVrms (between Ethernet ports and power supply; between Ethernet ports)
  • EMC Immunity: Compliant with IEC 61000-6-2 (industrial environment); ESD: ±8kV (contact), ±15kV (air); Surge: ±2kV (line-line), ±4kV (line-earth)
  • Redundancy Features: MRP (Media Redundancy Protocol) support; failover time <500ms
• Mechanical Specifications:
  • Form Factor: PLC backplane-mounted module (compatible with AC500-eCo/AC500 PLC racks)
  • Dimensions (W×H×D): 35mm × 100mm × 120mm (fits standard AC500 module slots)
  • Mounting: Secure to PLC rack via sliding latch (no tools required for installation)
  • Weight: Approximately 150g
  • LED Indicators (front panel):
    • Power (PWR): Green (powered on); Red (power fault)
    • Link/Activity (ETH1/ETH2): Green (link up); Blinking Green (data transmission)
    • Protocol Status (PROF/MB): Green (protocol active); Red (protocol error)
    • Redundancy (RED): Green (redundancy active); Amber (failover in progress)
• Environmental Ratings:
  • Operating Temperature Range: -25℃~+60℃ (-13℉~140℉)
  • Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
  • Humidity Tolerance: ≤95% RH (non-condensing, 40℃; suitable for damp industrial areas)
  • Vibration Resistance: 10~500Hz, 1.5g acceleration (IEC 60068-2-6; no communication dropouts)
  • Shock Resistance: 20g acceleration (11ms duration, IEC 60068-2-27; maintains network link)
• Compliance Standards: IEC 61131-2 (industrial control equipment), EN 61000-6-2 (EMC), UL 508 (industrial safety), CE, RoHS, PROFINET Certified (Conformance Class B)

2. Key Features

• Multi-Protocol Support: Integrates PROFINET IO, Modbus TCP/IP, and Ethernet/IP in a single module—enables seamless communication between ABB systems and third-party devices (e.g., Siemens PLCs, Allen-Bradley HMIs) without protocol converters, reducing system complexity.
• High-Speed Real-Time Communication: 1 Gbps Ethernet ports and PROFINET IRT (Isochronous Real Time) support with <10μs latency—critical for time-sensitive applications (e.g., automotive assembly line synchronization, robotics control) where microsecond-level timing is required.
• Network Redundancy: Built-in MRP support ensures <500ms failover in redundant network topologies—prevents production downtime in critical processes (e.g., chemical reactor control) caused by single-point network failures.
• 2kVrms Industrial Isolation: Enhanced isolation between Ethernet ports and power supply eliminates ground loops and suppresses electrical noise from nearby motors/VFDs—ensures stable communication in electrically harsh environments (e.g., steel mills, welding stations).
• Advanced Diagnostics: Integrated SNMPv3 and port mirroring enable remote network monitoring via ABB 800xA DCS or third-party NMS (Network Management Systems)—technicians can troubleshoot link errors, bandwidth usage, or protocol faults without on-site visits.
• Plug-and-Play Integration: Seamlessly connects to AC500-eCo/AC500 PLCs via backplane; automatic protocol detection and configuration via ABB Automation Builder software—reduces installation time by 40% compared to manual setup.
• Wide Temperature Range: -25℃~+60℃ operating range adapts to extreme environments (e.g., cold storage facilities, high-temperature foundries)—ensures reliable communication in 99% of industrial settings.

3. Application Fields

• ABB PLC/DCS Network Integration: Primary application—data exchange in automation systems:
  • Automotive Manufacturing: Connects AC500 PLCs to robotic cells via PROFINET IRT; 1 Gbps speed and <10μs latency ensure synchronized motion control of welding robots, reducing production cycle time by 15%.
  • Chemical Process Control: Links AC500-eCo PLCs to 800xA DCS via Modbus TCP/IP; MRP redundancy prevents data loss during network failures, ensuring continuous monitoring of reactor pressure/temperature in hazardous chemical processes.
• Factory Automation Networks: Enables interoperability in mixed-vendor systems:
  • Food & Beverage Production: Integrates ABB AC500 PLCs with third-party packaging machines via Ethernet/IP; multi-protocol support eliminates the need for protocol gateways, simplifying line expansion in bottling plants.
  • Electronics Assembly: Facilitates data exchange between AC500 PLCs and SMT machines via PROFINET; low jitter (<1μs) ensures precise component placement timing, reducing defect rates in PCB production.
• Critical Infrastructure Monitoring: Supports reliable data transmission in infrastructure systems:
  • Water Treatment Plants: Connects AC500 PLCs to SCADA systems via Modbus TCP/IP; wide temperature range (-25℃~+60℃) withstands outdoor pump station environments, ensuring uninterrupted monitoring of water quality sensors.
  • Power Distribution: Links AC500 PLCs to substation automation systems via PROFINET; 2kVrms isolation resists voltage transients from grid switching, maintaining stable communication for load management.

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