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ABB TU836V1 3BSE013237R1 expansion module terminal unit
1. Product Overview
The ABB TU836V1, bearing the model number 3BSE013237R1, is a sophisticated expansion module terminal unit tailored for the S800 I/O system. In the realm of industrial automation, it serves as a pivotal link between field wiring and I/O modules. This unit is engineered to satisfy the exacting demands of contemporary industrial settings, where unwavering reliability, adaptability, and high - performance are non - negotiable. By enabling seamless communication and efficient power distribution within the system, it significantly contributes to the smooth operation of industrial processes.
2. Key Features
- Rugged Build for Demanding Environments: Constructed with top - grade materials, the TU836V1 is designed to endure harsh industrial conditions. It can function optimally in environments rife with high - level electrical noise, significant temperature fluctuations, and mechanical vibrations. This robust build not only ensures long - term reliability but also curbs the need for frequent maintenance and replacements. As a result, it effectively minimizes downtime in industrial operations, safeguarding continuous productivity.
- Flexible Channel Arrangement: Equipped with the capacity to manage up to 8 I/O channels, the TU836V1 offers a flexible channel configuration. Each channel is furnished with one fused load power terminal and one signal return connection, providing versatility in connecting diverse field devices such as sensors, actuators, and other industrial components. This adaptability allows for effortless integration into various industrial applications, regardless of whether it's a small - scale manufacturing operation or a large - scale industrial complex.
- Isolated Power Allocation: The TU836V1 comes with isolated power distribution capabilities. The process voltage can be connected to two separately isolated groups, each safeguarded by appropriate protection measures. This isolation plays a crucial role in preventing electrical interference and short - circuits, thereby enhancing the overall safety and stability of the system. With a maximum rated voltage of 250 V and a maximum rated current of 3 A per channel, it is well - suited for power - hungry field devices, ensuring they receive a stable and secure power supply.
- Mechanical Keying for Error - Free Installation: To guarantee proper installation and prevent the incorrect insertion of I/O modules, the TU836V1 is outfitted with mechanical keying. This feature adds an extra layer of protection against installation blunders that could potentially trigger system malfunctions or damage components. By simplifying the installation process, it reduces the risk of human - error - induced failures, promoting a more efficient and reliable setup.
- Module Bus Dissemination and Address Generation: This unit is responsible for distributing the module bus to both the I/O module and the subsequent MTU in the chain. Additionally, it generates the accurate address for the I/O module by shifting the outgoing position signals to the next MTU. This intelligent addressing mechanism is fundamental in ensuring precise communication and seamless data transfer within the S800 I/O system, thereby facilitating the harmonious operation of the entire industrial automation setup.
3. Technical Specifications
- Input/Output Channels: Capable of handling up to 8 I/O channels, with each channel having specific power and signal connection terminals for versatile field device connectivity.
- Process Voltage: Can be connected to two individually isolated groups. The maximum rated voltage is 250 V, and the maximum rated current per channel is 3 A, enabling it to power a wide range of industrial equipment.
- Module Bus Compatibility: Seamlessly compatible with the S800 I/O module bus, ensuring smooth integration within the S800 I/O system and facilitating efficient data and power transfer.
- Mechanical Mounting: Designed for standard DIN - rail mounting, following industry - standard practices. This allows for easy installation in control cabinets, optimizing space utilization and providing a secure and stable connection. It also features a mechanical latch that locks the unit to the DIN rail, further enhancing its stability during operation.
- Operating Temperature Range: The operating temperature range spans from 0 to +55 °C ( + 32 to + 131 °F), with approvals typically given for the +5 to +55 °C range. It can be stored in temperatures ranging from - 40 to + 70 °C ( - 40 to + 158 °F), making it suitable for diverse industrial environments, from frigid cold storage facilities to sweltering manufacturing plants.
- Relative Humidity: Can operate in relative humidity levels ranging from 5 to 95%, non - condensing. This makes it suitable for use in humid industrial settings such as water treatment plants, food processing facilities, and other environments where moisture is present.
- Dielectric Test Voltage: The dielectric test voltage is 500 V a.c., ensuring robust high - voltage isolation and safety within the system. This helps protect both the unit and the connected devices from electrical hazards.
- Acceptable Wire Sizes: For solid wires, it can accommodate sizes ranging from [specific minimum] - [specific maximum] mm², and for stranded wires, the range is [appropriate minimum] - [appropriate maximum] mm² (corresponding AWG values). The recommended torque for wire connections is [X] Nm, with a specified stripping length for proper electrical connections.
4. Application Fields
- Industrial Automation in Manufacturing: In manufacturing plants, the TU836V1 can be deployed to connect and power an array of sensors and actuators in automated production lines. For instance, it can interface with proximity sensors that detect the presence of components, photoelectric sensors that measure distances, and pneumatic actuators that control the movement of mechanical parts. Its ability to handle multiple channels and provide isolated power distribution is particularly advantageous in intricate manufacturing setups where a diverse range of devices need to be integrated.
- Power Generation and Distribution: In power plants, this expansion module terminal unit can be applied to connect and manage field devices associated with power generation. It can interface with sensors that monitor the temperature, pressure, and vibration of turbines, ensuring their safe and efficient operation. In power distribution systems, it can be used to connect circuit breakers, relays, and other electrical components, enabling real - time monitoring and control of the power grid. The TU836V1's ability to function in electrically noisy environments makes it well - suited for these applications.
- Water and Wastewater Treatment: In water treatment plants, the TU836V1 can be utilized to connect sensors for monitoring water quality parameters such as turbidity, chlorine levels, and conductivity. It can also power actuators for controlling valves and pumps in the treatment process. In wastewater treatment facilities, it plays a similar role in managing the treatment process, ensuring the proper functioning of equipment such as clarifiers, sludge dewatering machines, and aeration systems.
- Oil and Gas Industry: In the oil and gas sector, the unit can be employed to interface with sensors and actuators in pipelines, refineries, and storage facilities. It can connect pressure sensors that monitor the flow of oil and gas, flow meters that measure the volume of fluids, and control valves that regulate the flow rate. The module's ability to operate in harsh environments, including those with extreme temperatures and high levels of electrical interference, makes it an ideal choice for this industry.
- Food and Beverage Production: In food and beverage manufacturing, the TU836V1 can be used to connect sensors for monitoring temperature, humidity, and product levels in processing and packaging equipment. It can power actuators for controlling conveyor belts, filling machines, and capping machines. The unit's reliability and compatibility with a wide range of devices are crucial in maintaining the quality and safety of food and beverage products, as any disruption in the production process could lead to product contamination or spoilage.

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