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ABB TU835V1 3BSE013236R1 expansion module terminal unit
1. Product Overview
The ABB TU835V1, with the model number 3BSE013236R1, is an advanced expansion module terminal unit designed for the S800 I/O system. As a crucial component in industrial automation setups, it serves as an interface between field wiring and I/O modules, enabling seamless communication and power distribution within the system. This unit is engineered to meet the demanding requirements of modern industrial environments, where reliability, flexibility, and high - performance are of utmost importance.
2. Key Features
- Robust Construction for Harsh Environments: Built with high - quality materials, the TU835V1 is designed to withstand harsh industrial conditions. It can operate effectively in environments with high levels of electrical noise, temperature variations, and mechanical vibrations. This robust construction ensures long - term reliability, reducing the need for frequent maintenance and replacement, and thus minimizing downtime in industrial processes.
- Flexible Channel Configuration: It offers a flexible channel configuration with the capacity to handle up to 16 I/O channels. Each channel has two I/O connections and one zero - potential (ZP) connection, providing versatility in connecting various field devices such as sensors and actuators. This flexibility allows for easy adaptation to different industrial applications, whether it's a small - scale manufacturing process or a large - scale industrial plant.
- Isolated Power Distribution: The TU835V1 features isolated power distribution capabilities. The process voltage can be connected to two individually isolated groups, each protected by a 6.3 A fuse. This isolation helps in preventing electrical interference and short - circuits, enhancing the overall safety and stability of the system. The maximum rated voltage is 50 V, and the maximum rated current per channel is 2 A, making it suitable for a wide range of power - demanding field devices.
- Mechanical Keying for Error - Prevention: To ensure proper installation and prevent the insertion of the wrong I/O module, the TU835V1 is equipped with mechanical keying. This feature adds an extra layer of protection against installation errors, which could potentially lead to system malfunctions or damage to components. It simplifies the installation process and reduces the risk of human - error - induced failures.
- Module Bus Distribution and Address Generation: The unit distributes the module bus to the I/O module and the next MTU in the chain. It also generates the correct address for the I/O module by shifting the outgoing position signals to the next MTU. This intelligent addressing mechanism ensures accurate communication and data transfer within the S800 I/O system, contributing to the smooth operation of the overall industrial automation setup.
3. Technical Specifications
- Input/Output Channels: Up to 16 I/O channels, with each channel having 2 I/O connections and 1 ZP connection.
- Process Voltage: Can be connected to two individually isolated groups. Each group has a 6.3 A fuse. The maximum rated voltage is 50 V, and the maximum rated current per channel is 2 A.
- Module Bus Compatibility: Compatible with the S800 I/O module bus, facilitating seamless integration within the S800 I/O system.
- Mechanical Mounting: Designed for DIN - rail mounting, following industry - standard mounting practices. This allows for easy installation in control cabinets, optimizing space utilization and ensuring a secure connection.
- Operating Temperature Range: The operating temperature range is 0 to +55 °C ( + 32 to + 131 °F), with approvals typically issued for +5 to +55 °C. It can also be stored in temperatures ranging from - 40 to + 70 °C ( - 40 to + 158 °F), making it suitable for a wide variety of industrial environments, from cold storage facilities to hot manufacturing plants.
- Relative Humidity: Can operate in relative humidity levels ranging from 5 to 95%, non - condensing. This makes it suitable for use in humid industrial settings such as water treatment plants or food processing facilities.
- Dielectric Test Voltage: The dielectric test voltage is 500 V a.c., ensuring high - voltage isolation and safety within the system.
- Acceptable Wire Sizes: For solid wires, it can accept sizes ranging from 0.2 - 4 mm², and for stranded wires, the range is 0.2 - 2.5 mm² (24 - 12 AWG). The recommended torque for wire connections is 0.5 - 0.6 Nm, with a stripping length of 7 mm.
4. Application Fields
- Industrial Automation in Manufacturing: In manufacturing plants, the TU835V1 can be used to connect and power various sensors and actuators in automated production lines. For example, it can interface with temperature sensors, pressure sensors, and solenoid valves in a manufacturing process, ensuring accurate control and monitoring. Its ability to handle multiple channels and provide isolated power distribution is especially useful in complex manufacturing setups where different types of devices need to be integrated.
- Power Generation and Distribution: In power plants, this expansion module terminal unit can be applied to connect and manage field devices related to power generation, such as sensors for monitoring turbine temperatures, pressures, and generator output parameters. It can also be used in power distribution systems to interface with circuit breakers, relays, and other electrical components, contributing to the efficient operation and control of the power grid.
- Water and Wastewater Treatment: In water treatment plants, the TU835V1 can be used to connect sensors for monitoring water quality parameters like pH levels, dissolved oxygen concentrations, and flow rates. It can also power actuators for controlling valves and pumps in the treatment process. In wastewater treatment facilities, it plays a similar role in managing the treatment process, ensuring proper functioning of equipment such as aerators, sludge pumps, and chemical dosing systems.
- Oil and Gas Industry: In the oil and gas sector, the unit can be utilized to interface with sensors and actuators in pipelines, processing plants, and storage facilities. It can connect pressure sensors, flow meters, and control valves, enabling real - time monitoring and control of the oil and gas production and transportation processes. The module's ability to operate in harsh environments, including those with high levels of electrical noise and temperature variations, makes it well - suited for this industry.
- Food and Beverage Production: In food and beverage manufacturing, the TU835V1 can be used to connect sensors for monitoring temperature, pressure, and level in processing and packaging equipment. It can power actuators for controlling conveyor belts, filling machines, and sterilization equipment. The unit's reliability and compatibility with a wide range of devices are crucial in maintaining the quality and safety of food and beverage products.
5. Availability and Purchase
The ABB TU835V1 3BSE013236R1 expansion module terminal unit is available through authorized ABB distributors and industrial equipment suppliers. Stock availability may vary, with some parts being in - stock and ready for immediate shipment, usually within 2 - 3 days. For items not in stock, the booking time is typically 3 - 5 days. In the case of high - demand or special - order versions, the lead time may extend to several weeks.
Payment options commonly include bank transfer, escrow, PayPal, and Western Union, and both USD and RMB payments are often accepted. When purchasing, it is highly recommended to ensure that the supplier is an authorized ABB partner to guarantee the authenticity and quality of the product. This ensures that the TU835V1 meets ABB's high - standard specifications and comes with the necessary product support and warranties.
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