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ABB TK891F (3BDM000201R1) Communication Cable  

1. Key Parameters

• Product Model: TK891F
• Order Code: 3BDM000201R1
• Product Series: ABB TK Series Industrial Communication Cables (Ruggedized Long-Distance, Compatible with 800xA/AC800M Distributed Networks)
• Core Function: Transmits multi-protocol industrial Ethernet data between ABB distributed automation devices; provides robust EMI/RFI immunity and mechanical protection; ensures signal integrity over extended distances; supports harsh environment operation
• Electrical Specifications:

  Parameter	Details	Performance Metrics
  Communication Performance	- Supported Protocols: PROFINET RT, Modbus TCP, ABB 800xA Industrial Ethernet (100Mbps) - Maximum Data Rate: 100Mbps (full-duplex) - Maximum Distance: 150m (without repeater, at 100Mbps) - Signal Attenuation: ≤0.4dB/m (at 100MHz) - Signal-to-Noise Ratio (SNR): ≥28dB (at 100Mbps)	Enables real-time data transmission (≤5ms latency) for distributed control systems (e.g., oil rig wellhead monitoring, mining tunnel I/O)
  Conductor Configuration	- Conductor Material: Oxygen-free copper (OFC, low resistance, corrosion-resistant) - Conductor Structure: 4× twisted pairs (Cat5e); 24 AWG (0.22mm²) per conductor - Twist Rate: 12mm~18mm (differential per pair) - Characteristic Impedance: 100Ω ±15Ω (at 1~100MHz)	Oxygen-free copper minimizes signal loss (≤0.02Ω/m at 20℃); differential twisting reduces crosstalk by 60% vs. non-twisted cables
  Insulation & Shielding	- Insulation Material: Foam polypropylene (Foam PP, low dielectric loss) - Shielding: Triple-layer (aluminum foil + tinned copper braid (90% coverage) + drain wire) - Outer Sheath: Thermoplastic elastomer (TPE, oil/abrasion-resistant) - Dielectric Strength: 1800V AC (1min, conductor to shield)	Triple shielding blocks 99.5% of EMI/RFI (e.g., from high-voltage power lines, motor drives); TPE sheath resists industrial fluids and mechanical wear
  Safety & Compliance	- Insulation Resistance: ≥100MΩ (at 500V DC, 20℃) - Flame Class: UL 94 V0 / IEC 60332-1-2 (self-extinguishing within 10s) - Smoke Density: ≤40% (IEC 61034-2) - Short-Circuit Current Rating: 800A (1s, 300V AC)	Prevents signal leakage and fire propagation; low smoke emission meets safety standards for enclosed or underground spaces (e.g., mining tunnels)

• Mechanical Specifications:
  • Cable Diameter: 7.0mm~8.0mm (outer diameter)
  • Standard Length: 30m (custom lengths: 1m~200m available via ABB customization)
  • Connector Type:
    • Equipment End: ABB M12 D-coded male connectors (IP68, for 800xA remote I/O, AC800M expansion units)
    • Network End: Shielded RJ45 (for industrial Ethernet switches) or M12 D-coded female (for daisy-chaining)
  • Connector Material:
    • Housing: Glass-fiber reinforced polyamide (PA66+GF, impact-resistant, heat-resistant up to 130℃)
    • Contacts: Brass (gold-plated, low contact resistance ≤8mΩ)
  • Mechanical Durability:
    • Flex Life: ≥6,000 cycles (IEC 60245, 10× cable diameter bending radius)
    • Impact Resistance: IK08 (IEC 62262, resistant to 5J impacts)
    • Abrasion Resistance: ≥3,000 cycles (CS 10 wheel, 10N load)
  • Weight: Approximately 0.5kg/m (for 30m length)
• Environmental Ratings:
  • Operating Temperature Range: -40℃~+85℃ (-40℉~185℉)
  • Storage Temperature Range: -50℃~+90℃ (-58℉~194℉)
  • Humidity Tolerance: 5%~99% RH (condensing, 40℃) – supports damp environments
  • Chemical Resistance: Resistant to mineral oil, hydraulic fluids, saltwater, and dilute acids/bases (per IEC 60068-2-54)
  • Ingress Protection (IP): IP30 (cable sheath); IP68 (with M12 connectors, submersible to 1.5m for 30min)
  • Vibration Resistance: 10~500Hz, 3g acceleration (IEC 60068-2-6; no signal loss or connector loosening)
• Compliance Standards: IEC 61156-5 (Cat5e cables), EN 50173-1 (industrial communication), UL 444 (communication cables), CE, RoHS, GB/T 18287 (China), IEC 60068-2-14 (temperature cycling)

2. Key Features

• Ruggedized Harsh-Environment Design: Triple-layer shielding, IP68 M12 connectors, and TPE sheath enable operation in extreme conditions—withstands saltwater spray (offshore), dust (mining), and hydraulic fluid exposure (heavy machinery), making it ideal for distributed outdoor/underground automation.
• Long-Distance Signal Integrity: Cat5e performance with ≤0.4dB/m attenuation supports 150m transmission at 100Mbps without repeaters—eliminates the need for costly signal boosters in large-scale facilities (e.g., oil refineries, mining complexes with remote I/O stations).
• Multi-Protocol Compatibility: Supports PROFINET RT, Modbus TCP, and ABB 800xA Industrial Ethernet—seamlessly integrates with ABB’s distributed control ecosystem and third-party industrial switches, reducing protocol conversion complexity.
• IP68 Submersible Connectors: Glass-fiber reinforced M12 D-coded connectors with IP68 rating (submersible to 1.5m for 30min) protect against water ingress—critical for applications like offshore oil rigs, wastewater treatment plants, or outdoor mining equipment.
• High Vibration Resistance (3g): Withstands 3g acceleration (10~500Hz) without signal loss or connector loosening—reliable for high-vibration equipment (e.g., mining crushers, oil well pumps, large motor drives) where standard cables fail.
• Oil & Chemical Resistance: TPE sheath resists mineral oil, hydraulic fluids, and saltwater—maintains structural integrity in chemical processing plants, offshore platforms, and mining machinery where exposure to industrial fluids is constant.
• Wide Temperature Adaptability (-40℃~+85℃): Operates in arctic cold (e.g., northern oil fields) and high-temperature industrial zones (e.g., near steel mill furnaces)—no performance degradation across extreme temperature ranges.

3. Application Fields

• ABB Distributed Automation Networks (800xA/AC800M): Primary application—connecting remote ABB devices to central control systems:
  • Offshore Oil Rig Monitoring: Links 800xA remote I/O stations (wellhead pressure/temperature sensors) to on-platform AC800M PLCs via PROFINET RT; IP68 connectors resist saltwater spray, while triple shielding blocks EMI from drilling machinery, ensuring 24/7 data transmission.
  • Mining Tunnel Control Systems: Connects AC800M expansion units (conveyor speed sensors, pump controls) to surface 800xA DCS; 150m range covers deep tunnels, 3g vibration resistance withstands crusher motion, and low smoke emission meets underground safety standards.
• Heavy Manufacturing & Steel Production: Rugged communication for industrial machinery:
  • Steel Mill Hot Rolling Lines: Transmits data between 800xA I/O modules (roll temperature sensors) and AC800M PLCs; TPE sheath resists hydraulic fluid leaks, +85℃ temperature tolerance withstands furnace heat, and triple shielding blocks EMI from rolling mill motors.
  • Automotive Stamping Plants: Connects industrial Ethernet switches to ABB robotic press controllers via Modbus TCP; IP68 connectors protect against metal dust, 3g vibration resistance handles press operation, and 100Mbps data rate enables real-time press force monitoring.
• Energy & Utility Infrastructure: Long-distance communication for energy facilities:
  • Wind Farm Substation Control: Links 800xA remote I/O (transformer temperature, voltage sensors) to central SCADA via ABB Industrial Ethernet; -40℃ low-temperature rating withstands cold climates, IP68 connectors resist rain/snow, and 150m range covers substation grounds.
  • Hydroelectric Dam Gate Control: Connects AC800M PLCs to remote gate position sensors via PROFINET RT; IP68 connectors withstand dam water splashes, chemical resistance resists algae-killing fluids, and long-distance transmission eliminates repeater costs.
• Water & Wastewater Treatment: Reliable communication in damp/chemically exposed settings:
  • Wastewater Treatment Plant Pumps: Connects 800xA I/O modules (flow meters, pH sensors) to AC800M PLCs; IP68 connectors resist submersion in flood-prone pump rooms, chemical resistance withstands treatment chemicals (chlorine, acids), and 99% humidity tolerance prevents moisture-related failures.
  • Desalination Plant Membrane Control: Transmits data between membrane pressure sensors and 800xA DCS via Modbus TCP; saltwater resistance protects cables from brine leaks, while triple shielding blocks EMI from high-pressure pumps.

4. Precautions

• System Compatibility (Critical): Use exclusively with ABB 800xA remote I/O, AC800M PLCs, and ABB-approved industrial Ethernet switches—Never connect to non-industrial Ethernet devices (e.g., consumer routers) or protocols requiring Cat6+/1Gbps (e.g., EtherCAT); mismatched bandwidth or impedance causes signal reflection and data loss. Verify compatibility with ABB’s network compatibility matrix.
• Installation & Wiring Safety:
  • Shield Grounding: Ground the cable shield at both ends using ABB’s zinc-plated grounding clamps—single-end grounding creates EMI "hot spots," increasing bit error rates (BER) in high-noise environments (e.g., near oil rig drills). Ensure ground resistance ≤1Ω.
  • Connector Torque: Tighten M12 connectors to 0.5~0.8 N·m using a torque wrench—under-tightening reduces IP68 sealing (water ingress), while over-tightening strips threads (loose connections); refer to ABB’s connector installation guide for torque specs.
  • Cable Routing: Avoid routing parallel to high-voltage power cables (>1kV AC) for >5m—electromagnetic coupling overwhelms shielding, causing communication dropouts; maintain a minimum 500mm separation or use metal conduit for cross-overs.
• Operation & Maintenance:
  • Waterproof Testing: After installation, perform IP68 leak testing (submerge connectors in 1.5m water for 30min) for outdoor/damp applications—undetected leaks cause connector corrosion, leading to intermittent communication in 3~6 months.
  • Signal Integrity Checks: Test cable performance quarterly using an industrial Ethernet tester—monitor attenuation (>0.4dB/m at 100MHz) and crosstalk (<-40dB); degraded performance indicates shield damage or conductor corrosion, requiring replacement.
  • Chemical Exposure Inspection: In chemical plants/offshore rigs, inspect the TPE sheath monthly for swelling/cracking—chemical degradation weakens the sheath, exposing conductors to corrosion; replace immediately if damage is found.
• Environmental Limitations:
  • Submersion Limits: Do not exceed IP68 submersion specs (1.5m for 30min)—prolonged submersion (＞1h) or deeper water (＞2m) breaches the connector seal, causing permanent damage to contacts.
  • Temperature Extremes: Avoid continuous operation above +85℃ or below -40℃—high temperatures accelerate TPE sheath aging, while extreme cold makes the sheath brittle; use heat tracing (for cold) or heat shields (for heat) in extreme zones.
• Replacement & Spare Parts:
  • Genuine ABB Cables: Use only genuine ABB TK891F (3BDM000201R1) cables—non-genuine alternatives often have substandard shielding (＜70% coverage) or non-IP68 connectors, failing in harsh environments and voiding ABB equipment warranties.
  • Strategic Spares: Maintain 10m~30m spare cable and 5~10 M12 connectors for critical distributed networks (e.g., offshore rigs, mining tunnels)—delivery lead times for replacements can exceed 2 weeks in remote locations; spares reduce downtime to <2 hours

The structure and details of the product：

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