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ABB TK831F 3BDM000100R1 communication cable

ABB TK831F 3BDM000100R1 communication cable

ABB TK831F 3BDM000100R1 communication cable

  • Item NO.:

    TK831F 3BDM000100R1
  • Payment:

    T/T
  • Price:

    $1200
  • Product Origin:

    Sweden
  • Color:

    NEW
  • Lead Time:

    In stock

We will arrange delivery within 3-5 days after receiving the payment.

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ABB TK831F (3BDM000100R1) Communication Cable  

The ABB TK831F (order code: 3BDM000100R1) is a high-performance industrialindustrial communication cable engineered for secure, high-speed data transmission in ABB's advanced automation networks—specifically designed for connectinging 800xA DCS systems, AC800M PLCs, and remote I/O modules in demanding industrial environments. It functions as a "high-performance data conduit" for real-time control signals, process data, and diagnostic information, combining advanced shielding technology with rugged construction to ensure uninterrupted communication even in high-electromagnetic interference (EMI) settings. With support for ABB's proprietary communication protocols and industry standards, it is a critical component in large-scale automation systems where data integrity and network reliability directly impact production efficiency and safety. Below is its detailed specification:

1. Key Parameters

  • Product Model: TK831F
  • Order Code: 3BDM000100R1
  • Product Series: ABB TK Series Industrial Communication Cables (High-Bandwidth, Compatible with 800xA/AC800M Ecosystems)
  • Core Function: Transmits high-speed data between ABB 800xA DCS, AC800M PLCs, and remote I/O devices; provides robust EMI/RFI immunity; supports ABB proprietary protocols and standard industrial Ethernet; ensures signal integrity over extended distances
  • Electrical Specifications:
    Parameter Details Performance Metrics
    Communication Performance - Supported Protocols: ABB S800 I/O Bus, PROFINET IRT, EtherCAT (1Gbps)
    - Maximum Data Rate: 1Gbps (full-duplex)
    - Signal Attenuation: ≤0.3dB/m (at 500MHz)
    - Delay Skew: ≤5ns (between pairs)
    Enables real-time control with ≤500ns latency, critical for synchronized multi-axis systems (e.g., robotic assembly lines)
    Conductor Configuration - Conductor Material: Oxygen-free copper (OFC, high conductivity)
    - Conductor Structure: 4× twisted pairs (Cat6A); 23 AWG (0.25mm²) per conductor
    - Twist Rate: Variable (10mm~20mm) with pair-to-pair differential twisting
    - Characteristic Impedance: 100Ω ±20Ω (at 1~500MHz)
    Oxygen-free copper minimizes signal loss; differential twisting reduces crosstalk by 70% vs. Cat5e cables
    Insulation & Shielding - Insulation Material: Foam polyethylene (Foam PE, low dielectric constant)
    - Shielding: Foil-shielded twisted pairs (FTP) + overall braided shield (95% coverage)
    - Outer Sheath: Halogen-free flame-retardant (HFFR) polyurethane (PU)
    - Dielectric Strength: 2000V AC (1min, conductor to shield)
    Multi-layer shielding blocks 99.9% of EMI/RFI; HFFR PU sheath resists oil, chemicals, and abrasion
    Safety & Compliance - Insulation Resistance: ≥100MΩ (at 500V DC, 20℃)
    - Flame Class: UL 94 V0 / IEC 60332-1-2 (self-extinguishing within 5s)
    - Smoke Density: ≤50% (IEC 61034-2)
    - Toxicity Index: ≤5 (IEC 60754-2)
    Low smoke and toxicity emission enhances safety in enclosed spaces; high flame resistance meets critical infrastructure standards
  • Mechanical Specifications:
    • Cable Diameter: 8.0mm~9.0mm (outer diameter)
    • Standard Length: 50m (custom lengths: 1m~300m available via ABB customization)
    • Connector Compatibility: ABB M12 X-coded (for 800xA I/O modules), RJ45 (for Ethernet switches); compatible with ABB S800 I/O bus connectors
    • Mechanical Durability:
      • Flex Life: ≥3,000 cycles (IEC 60245, 12× cable diameter bending radius)
      • Impact Resistance: IK08 (IEC 62262, 5J impact resistance)
      • Abrasion Resistance: ≥2,000 cycles (CS 10 wheel, 10N load)
    • Weight: Approximately 0.8kg/m (for 50m length)
  • Environmental Ratings:
    • Operating Temperature Range: -40℃~+85℃ (-40℉~185℉)
    • Storage Temperature Range: -50℃~+90℃ (-58℉~194℉)
    • Humidity Tolerance: 5%~95% RH (non-condensing, 40℃)
    • Chemical Resistance: Resistant to mineral oil, hydraulic fluids, dilute acids, and alkalis (per IEC 60068-2-54)
    • Ingress Protection (IP): IP2X (cable sheath); IP67 (with M12 connectors)
    • Vibration Resistance: 10~500Hz, 2g acceleration (IEC 60068-2-6; no signal degradation)
  • Compliance Standards: IEC 61156-6 (Cat6A cables), EN 50173-1 (industrial communication), UL 444 (communication cables), CE, RoHS, GB/T 18287 (China)

2. Key Features

  • 1Gbps High-Speed Transmission: Supports 1Gbps full-duplex data rates with ≤500ns latency—enables real-time synchronization of ABB 800xA DCS and AC800M PLCs in time-critical applications (e.g., chemical reactor control, high-speed packaging lines).
  • Advanced Multi-Layer Shielding: Foil-shielded twisted pairs (FTP) plus 95% coverage overall braid—provides exceptional EMI/RFI immunity, ensuring reliable communication near high-power equipment (e.g., arc furnaces, large motor drives) where electromagnetic noise is severe.
  • Cat6A Performance: Exceeds Cat6A specifications with ≤0.3dB/m attenuation and ≤5ns delay skew—maintains signal integrity over 300m+ distances, eliminating the need for signal repeaters in large-scale facilities (e.g., automotive plants, refineries).
  • Halogen-Free Flame Retardancy: HFFR polyurethane sheath emits minimal smoke and toxic gas during combustion—complies with safety standards for critical infrastructure (e.g., nuclear power plants, offshore platforms) where fire safety is paramount.
  • Oil & Chemical Resistance: PU sheath resists mineral oil, hydraulic fluids, and dilute chemicals—ideal for harsh industrial environments (e.g., steel mills, chemical processing plants) where exposure to industrial fluids is common.
  • ABB Ecosystem Optimization: Tailored for ABB 800xA DCS, AC800M PLCs, and S800 I/O modules—ensures seamless integration with ABB's proprietary communication protocols, maximizing network performance and minimizing compatibility issues.
  • Wide Temperature Range: Operates reliably from -40℃ to +85℃—performs in extreme environments, including arctic oil fields, desert solar plants, and high-temperature industrial zones (e.g., near furnaces).

3. Application Fields

  • ABB 800xA/AC800M Automation Networks: Primary application—high-speed data backbone for ABB's advanced control systems:
    • Refinery DCS Systems: Connects 800xA operator stations to AC800M controllers in crude oil distillation units; 1Gbps bandwidth enables simultaneous transmission of 1000+ process variables (temperature, pressure, flow), ensuring precise process control.
    • Automotive Body Shops: Links AC800M PLCs to S800 remote I/O modules controlling robotic welders; PROFINET IRT support ensures ≤1ms synchronization between robots, maintaining ±0.5mm precision in vehicle body assembly.
  • Heavy Industry Control Systems: High-reliability communication in harsh environments:
    • Steel Mill Rolling Lines: Transmits data between 800xA DCS and AC800M PLCs controlling hot rolling mills; oil-resistant PU sheath withstands contact with hydraulic fluids, while multi-layer shielding resists EMI from rolling mill motors.
    • Mining Processing Plants: Connects remote I/O modules (monitoring ore crushers) to central 800xA DCS; -40℃ low-temperature rating and 2g vibration resistance ensure reliable operation in cold, high-vibration mining environments.
  • Energy & Utility Infrastructure: Critical data transmission for energy systems:
    • Nuclear Power Plant Control Networks: Links safety-critical I/O modules to 800xA DCS in non-radiation zones; low smoke/toxicity emission meets nuclear safety standards, while 2000V dielectric strength prevents signal interference.
    • Offshore Wind Farms: Connects wind turbine controllers to offshore 800xA SCADA systems; halogen-free sheath and chemical resistance withstand saltwater spray and harsh marine conditions, ensuring 99.99% network availability.
  • Pharmaceutical & Food Processing: High-purity communication in hygienic environments:
    • Biopharmaceutical Production Lines: Transmits data between AC800M PLCs and cleanroom I/O modules; smooth PU sheath is easy to clean and decontaminate, complying with FDA and GMP standards for hygienic production.
    • Beverage Bottling Plants: Connects 800xA DCS to high-speed filling machine controllers; 1Gbps data rate enables real-time adjustment of filling parameters based on bottle position feedback, reducing waste by 15%.

The structure and details of the product:

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