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ABB TK807F (Order Code: 3BDM000210R1) Power Cord  

1. Key Parameters

• Product Model: TK807F
• Order Code/Part Number: 3BDM000210R1 (unique identifier for procurement and ABB device compatibility verification)
• Product Type: Industrial AC power cord (for ABB automation equipment)
• Core Function: Transmits AC power from industrial power sources to ABB AC 800M DCS components and control panels; ensures safe, stable power delivery
• Electrical Specifications:
  • Rated Voltage: 250V AC (compatible with global industrial low-voltage networks)
  • Rated Current: 10A (sustained; supports power demands of AC 800M racks and auxiliary devices)
  • Frequency Compatibility: 50/60Hz (universal for global power grids)
  • Conductor Configuration: 3-core (Live, Neutral, Ground); ensures protective grounding for electrical safety
  • Conductor Material: Stranded copper (0.75mm² per core; high conductivity, flexible for easy routing)
  • Insulation Material: Polyvinyl Chloride (PVC) (rated 90℃; resistant to heat, industrial oils, and mild chemicals)
  • Outer Sheath Material: Thermoplastic Elastomer (TPE) (flame-retardant, oil-resistant, abrasion-resistant)
  • Voltage Withstand: 1500V AC (1-minute dielectric test; no breakdown)
  • Insulation Resistance: ≥100MΩ (at 500V DC, 25℃; prevents electrical leakage)
• Connector Specifications:
  • Equipment End (Male): ABB proprietary 3-pin industrial connector (rated 10A/250V AC; gold-plated contacts for low resistance and corrosion protection)
  • Mains End (Male): IEC 60320 C13 connector (universal for industrial power outlets; compatible with standard IEC C14 inlets on power distribution units)
• Mechanical Specifications:
  • Cable Length: 2.0m (standard; optimized for routing between power outlets and control cabinets)
  • Cable Outer Diameter: 8.0mm ± 0.5mm
  • Bend Radius: Static: ≥40mm (5× outer diameter); Dynamic: ≥80mm (10× outer diameter); supports repeated bending without conductor damage
  • Weight: Approximately 350g
• Environmental Ratings:
  • Operating Temperature Range: -20℃~+90℃ (-4℉~194℉)
  • Storage Temperature Range: -40℃~+105℃ (-40℉~221℉)
  • Humidity Tolerance: ≤95% RH (non-condensing, 40℃)
  • Oil Resistance: Compliant with IEC 60811-404 (resistant to mineral oils and industrial lubricants)
  • Flame Retardancy: UL94 V-0 (self-extinguishing within 10 seconds; no dripping)
  • Chemical Resistance: Resistant to dilute acids, alkalis, and industrial solvents
• Compliance Standards: IEC 60228 (conductor standards), IEC 60320 (connector safety), UL 62 (power cords), EN 50525 (EMC performance), RoHS (restriction of hazardous substances)

2. Key Features

• ABB Proprietary Connector Compatibility: The equipment-end connector is engineered exclusively for ABB AC 800M DCS components (e.g., PM866K02 racks, CI867K01 modules), ensuring a secure mechanical fit and reliable electrical contact—avoids loose connections that cause power interruptions or overheating.
• Industrial-Grade Durability: TPE outer sheath resists abrasion, oil, and chemicals (common in manufacturing, oil refineries, and mining sites), while stranded copper conductors withstand repeated bending—extending service life in harsh industrial environments.
• Enhanced Electrical Safety: 3-core design (with dedicated ground conductor) and UL94 V-0 flame retardancy meet global safety standards, preventing electrical shock and reducing fire risk in control cabinets. Gold-plated contacts minimize resistance and corrosion, avoiding overheating from poor connections.
• Universal Mains Compatibility: IEC 60320 C13 mains connector works with standard industrial power outlets and PDUs worldwide, eliminating the need for region-specific adapters in multi-market projects.
• Flexible Installation: 2.0m length and wide bend radius enable easy routing through tight spaces (e.g., between control cabinet components, behind racks) without straining the cable or connectors. PVC insulation maintains flexibility even at low temperatures (-20℃).
• High-Temperature Resistance: Insulation and sheath materials rated for -20℃~+90℃ ensure stable performance in hot industrial environments (e.g., steel mills, power plants) where consumer-grade power cords fail.
• RoHS Compliance: Free of hazardous substances (lead, mercury, cadmium) to meet global environmental regulations—suitable for eco-sensitive industries like pharmaceuticals and food processing.

3. Application Fields

• AC 800M DCS Power Supply: Primary application—powers AC 800M processor racks (e.g., PM860AK01, PM864AK02), I/O modules (CI861K01, CI867K01), and auxiliary components (SB821 battery units) in chemical, petrochemical, and power plants.
• Industrial Control Panels: Supplies power to ABB-based control panels for manufacturing lines (automotive, electronics, packaging)—ensuring reliable operation of PLCs, HMIs, and sensor interfaces.
• Data Center Automation Equipment: Used in data centers to power ABB AC 800M-based UPS control systems and server rack monitoring devices—compatible with standard data center PDUs (IEC C14 inlets).
• Oil & Gas Offshore Platforms: Withstands salt spray, vibration, and temperature variations to power ABB automation equipment (e.g., pipeline pressure controllers, drilling rig control systems) in harsh marine environments.
• Mining & Metals Operations: Resists dust, abrasion, and industrial oils to power AC 800M systems for crusher control, conveyor monitoring, and smelter automation—ensuring continuous resource extraction and processing.
• Renewable Energy Installations: Powers ABB solar inverter control systems and wind turbine auxiliary equipment (e.g., pitch control panels)—reliable in outdoor, variable-temperature environments (solar farms, wind parks).

4. Precautions

• Device Compatibility: Use exclusively with ABB AC 800M DCS components and equipment with matching proprietary connectors. Connecting to non-ABB devices will damage the connector or cause power incompatibility.
• Current/Voltage Limits: Do not exceed the 10A rated current or 250V rated voltage. Overloading (e.g., powering multiple high-current devices via one cord) causes overheating, sheath melting, or electrical fires.
• Connector Handling:
  • Insert/remove connectors firmly but gently—avoid twisting or pulling the cable by the connector (stress breaks internal conductors or damages pins).
  • Clean connector contacts annually with a dry cloth to remove dust or corrosion—poor contact increases resistance and overheating risk.
• Cable Routing:
  • Avoid routing the cable near high-temperature surfaces (≥100℃) or sharp edges (e.g., metal cabinet corners)—prevents sheath abrasion or insulation melting.
  • Keep the cable away from high-power electrical cables (≥30cm spacing) to minimize EMI interference with nearby automation signals.
• Environmental Protection:
  • Do not submerge the cable in water or expose it to corrosive gases (e.g., sulfur dioxide in industrial zones)—use cable glands and sealed enclosures in wet/humid environments.
  • In outdoor applications (e.g., solar farms), use UV-resistant cable protectors to prevent sheath degradation from sunlight.
• Replacement Guidelines: Replace the cord if:
  • The outer sheath is cracked, cut, or melted.
  • Connectors are bent, corroded, or loose.
  • The cable fails a dielectric test (conducted by qualified personnel) or shows signs of overheating (discoloration, burnt odor)

The structure and details of the product：

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