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ABB TEIP11-PS V18311H-382110100 I/P Signal Converter
1. Product Description
An industrial-grade input/output (I/P) signal converter designed to bridge analog electrical signals and pneumatic control signals in automation systems. The ABB TEIP11-PS V18311H-382110100 converts standard 4-20 mA DC electrical input signals into proportional 0.2-1.0 bar (3-15 psi) pneumatic output signals, enabling seamless control of pneumatic actuators (e.g., valves, dampers) via electronic controllers. It features high conversion accuracy, robust environmental resistance, and built-in fault protection, making it ideal for harsh industrial environments such as process control plants, manufacturing facilities, and energy infrastructure where precise pneumatic control is critical.
2. Detailed Specifications
2.1 Signal Conversion Performance
- Input Signal Type: 4-20 mA DC (electrical; configurable to 0-10 V DC via internal DIP switches)
- Output Signal Type: 0.2-1.0 bar (3-15 psi) pneumatic pressure (dry, oil-free compressed air)
- Conversion Accuracy: ±0.5% of full-scale output (FSO) at 25°C ±5°C; ±1.0% FSO over operating temperature range
- Linearity: ≤±0.3% FSO (ensures proportional signal mapping between input and output)
- Response Time: <0.3 seconds (90% step response from 0.2 to 1.0 bar; meets real-time control needs)
- Hysteresis: ≤±0.2% FSO (minimizes signal deviation during input increase/decrease cycles)
2.2 Pneumatic & Electrical Parameters
- Supply Air Pressure: 1.4-7.0 bar (20-100 psi; clean, dry air with ≤-40°C dew point; filtration ≥40 μm)
- Air Consumption: <0.15 Nm³/h (5.3 scfh) at 1.0 bar output (no-load condition)
- Electrical Supply: 24 V DC ±20% (powered via controller or external industrial power supply)
- Power Consumption: Typical 1.5 W, Maximum 2.0 W (excluding pneumatic supply)
- Input Impedance: 250 Ω (for 4-20 mA input); 100 kΩ (for 0-10 V DC input)
2.3 Protection & Diagnostics
- Electrical Protection: Reverse polarity protection (up to 30 V DC); overvoltage protection (28-30 V DC)
- Pneumatic Protection: Built-in pressure relief valve (prevents over-pressurization of output; max 1.2 bar)
- Fault Diagnostics: LED indicator (red: power fault/overvoltage; yellow: low supply air pressure; green: normal operation)
- Environmental Protection: IP65-rated housing (dust-tight, water-resistant for harsh industrial sites)
2.4 Operating Environment
- Operating Temperature: -20°C ~ +60°C (suitable for indoor/outdoor industrial installations)
- Storage Temperature: -40°C ~ +85°C
- Relative Humidity: 5% ~ 95% (non-condensing)
- Vibration Resistance: 10-500 Hz, 1.5 g acceleration (IEC 60068-2-6; compatible with process control machinery)
- Shock Resistance: 25 g acceleration, 11 ms duration (IEC 60068-2-27)
- EMC Compliance: EN 61000-6-2 (industrial immunity), EN 61000-6-4 (industrial emissions)
2.5 Physical & Installation
- Dimensions: 120×80×50 mm (Length×Width×Height)
- Mounting Type: Panel mounting (via integrated brackets); wall mounting (optional adapter)
- Weight: Approximately 350 g
- Pneumatic Connections: 1/4" NPT female (supply air in, output air out); 1/8" NPT female (exhaust)
- Electrical Connections: Screw terminals (accepts 0.5-1.5 mm² cables; torque rating: 0.4-0.6 N·m)
2.6 Compatibility & Certifications
- System Compatibility: Designed for ABB AC 800M, Freelance DCS, and third-party PLCs (e.g., Siemens S7, Rockwell Allen-Bradley)
- Certifications: CE (EN 61326-1), UL 508, CSA C22.2 No. 14, ATEX Zone 2 (for hazardous areas; optional), IECEx (global hazardous area compliance)
3. Advantages & Features
- High Conversion Precision: ±0.5% FSO accuracy ensures precise pneumatic control of valves/actuators, critical for process stability (e.g., chemical dosing, pressure regulation).
- Dual Input Compatibility: Configurable 4-20 mA/0-10 V DC input adapts to diverse controller signal outputs, eliminating the need for additional signal conditioners.
- Rugged IP65 Housing: Dust-tight and water-resistant design suits outdoor or dusty industrial environments (e.g., cement plants, offshore platforms).
- Low Air Consumption: <0.15 Nm³/h air usage reduces compressed air costs, ideal for 24/7 continuous operation.
- Clear Fault Diagnostics: Color-coded LEDs enable quick identification of power, supply air, or signal faults, minimizing troubleshooting time.
4. Application Fields
- Process Control: Chemical, oil & gas, and pharmaceutical plants (converts controller signals to pneumatic pressure for valve position control, e.g., globe valves, butterfly valves).
- Manufacturing: Automotive and electronics assembly lines (controls pneumatic grippers, conveyors, and packaging equipment via proportional pressure signals).
- Energy Infrastructure: Power plants (regulates steam valves, gas dampers, and fuel injectors in turbine control systems).
- Water & Wastewater: Treatment plants (controls sluice gates, pump diaphragms, and filtration system valves).
- HVAC & Building Automation: Large commercial buildings (adjusts HVAC damper positions and air handling unit valves for temperature/airflow control).
5. Precautions
- Mount in a well-ventilated area; avoid direct sunlight or proximity to heat sources (e.g., boilers, heaters) to prevent temperature-induced accuracy drift.
- Ensure pneumatic connections are leak-tight (use Teflon tape on threads); test for air leaks after installation (max allowable leak: <0.01 Nm³/h).
- Use clean, dry compressed air (filtration ≥40 μm, dew point ≤-40°C) to prevent internal component clogging or corrosion.
- Do not exceed 7.0 bar supply air pressure (risk of damaging the pressure relief valve).
- Use shielded cables for input signals (ground shield at the controller end) to reduce electromagnetic interference.
- Verify electrical supply polarity before connection (reverse polarity may damage internal circuits, though protected).
- Perform annual calibration using a certified pressure calibrator and signal generator; adjust zero/span screws (accessible via front panel) to maintain ±0.5% FSO accuracy.
- Calibrate at the module’s operating temperature (avoid calibrating in cold storage or hot workshops).
- Inspect pneumatic filters monthly (replace if clogged); clean the module housing with a damp cloth (avoid high-pressure water jets).
- Replace the module if output pressure fails to respond to input signal changes (indicates internal diaphragm or solenoid failure).
- Do not disassemble the module (voids warranty and risks pneumatic/electrical hazards).



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