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ABB HIEE200072R2 USB030AE02 Power Module
1. Product Description
An industrial-grade switched-mode power supply (SMPS) module designed to provide stable, reliable DC power for ABB automation systems and compatible industrial equipment. The ABB HIEE200072R2 USB030AE02 features a high-efficiency design, wide input voltage range, and robust protection mechanisms, making it suitable for harsh industrial environments (e.g., manufacturing plants, process control facilities). It delivers a regulated 24 V DC output to power controllers, I/O modules, and field devices, with optional redundancy support for mission-critical applications requiring uninterrupted power supply.
2. Detailed Specifications
2.1 Input & Output Performance
- Input Voltage Range: 85-264 V AC (single-phase) / 120-370 V DC (wide compatibility with global power grids)
- Input Frequency: 47-63 Hz (AC input; frequency tolerance ±5%)
- Output Voltage: Regulated 24 V DC (±1% accuracy at full load; ±2% over entire load range)
- Output Current: 30 A (continuous); 36 A (peak, 10 seconds max for load surges)
- Output Power: 720 W (max continuous power; 864 W peak)
- Efficiency: Up to 92% (at 50-100% load; meets EN 61000-3-2 energy efficiency standards)
2.2 Protection Mechanisms
- Overcurrent Protection (OCP): Auto-recovery after fault removal (trip current: 33-36 A)
- Overvoltage Protection (OVP): Latching shutdown (trip voltage: 28-30 V DC; resets via power cycle)
- Over-temperature Protection (OTP): Thermal shutdown at 85°C (auto-recovery when temperature drops to 75°C)
- Short-Circuit Protection (SCP): Current-limited mode (prevents damage from output short circuits)
- Input Surge Protection: EN 61000-4-5 compliant (6 kV contact, 10 kV air discharge for AC input)
2.3 Redundancy & Monitoring
- Redundancy Support: Parallelable design (up to 6 modules) for N+1 redundancy (requires external redundancy module)
- Monitoring Interface: 1×RS485 port (supports Modbus RTU protocol for remote voltage/current/temperature monitoring)
- Status Indicators: 3 LED indicators (green: normal operation; yellow: reduced load; red: fault)
- Fault Logging: Stores up to 50 historical fault records (timestamped; accessible via RS485)
2.4 Operating Environment
- Operating Temperature: -25°C ~ +70°C (derates 2% per °C above 55°C)
- Storage Temperature: -40°C ~ +85°C
- Relative Humidity: 5% ~ 95% (non-condensing; no derating required)
- Vibration Resistance: 10-500 Hz, 2 g acceleration (IEC 60068-2-6; compliant with industrial machinery standards)
- Shock Resistance: 30 g acceleration, 11 ms duration (IEC 60068-2-27)
- EMC Compliance: EN 61000-6-2 (industrial immunity), EN 61000-6-4 (industrial emissions)
2.5 Physical & Installation
- Dimensions: 150×100×40 mm (Length×Width×Height)
- Mounting Type: DIN rail mounting (compatible with EN 50022 standard) / Panel mounting (via optional brackets)
- Weight: Approximately 800 g
- Cooling: Convection cooling (no fans; reduces dust ingress and maintenance needs)
- Terminals: Screw terminals (accepts 1.5-4 mm² cables; torque rating: 0.8-1.2 N·m)
2.6 Compatibility & Certifications
- System Compatibility: Designed for ABB AC 800M, AC 500, and Freelance control systems; compatible with third-party 24 V DC industrial equipment
- Certifications: CE (EN 61010-1), UL 508, CSA C22.2 No. 14-19, IEC 61010-1 (safety standards for industrial control equipment)
3. Advantages & Features
- High Efficiency & Energy Savings: Up to 92% efficiency reduces power loss and operating costs, ideal for 24/7 industrial operations.
- Wide Input Range: 85-264 V AC / 120-370 V DC input works with global power supplies, simplifying international deployments.
- Redundancy Capability: Parallelable design supports N+1 redundancy, ensuring uninterrupted power for critical systems (e.g., process control).
- Fanless Cooling: Convection cooling eliminates fan-related failures (dust, wear) and reduces maintenance requirements.
- Comprehensive Monitoring: RS485 Modbus support enables remote tracking of power parameters, simplifying system diagnostics and maintenance.
4. Application Fields
- Industrial Automation: Powers ABB AC 800M/AC 500 controllers, I/O modules (e.g., digital/analog input/output modules), and field sensors in manufacturing lines.
- Process Control: Provides stable power for chemical, oil & gas, and pharmaceutical process control systems (e.g., DCS modules, valve controllers).
- Power Generation: Supplies power to turbine control systems, SCADA modules, and monitoring devices in thermal, hydro, and renewable energy plants.
- Transportation Infrastructure: Powers signaling systems, traffic control modules, and surveillance equipment in railways and smart highways.
- Marine & Offshore: Suitable for offshore oil platforms and marine vessels (wide temperature range and vibration resistance meet maritime standards).
5. Precautions
- Mount on a clean, flat DIN rail or panel; ensure 50 mm clearance on all sides for convection cooling (do not block airflow).
- Avoid installation near heat sources (e.g., motors, inverters) or areas with direct sunlight, oil, or corrosive gas.
- Use copper cables with 1.5-4 mm² cross-section for input/output; tighten terminals to 0.8-1.2 N·m to prevent loose connections and overheating.
- Separate AC input cables from DC output cables (reduces electromagnetic interference); ground the module via the dedicated ground terminal.
- When paralleling modules for redundancy, use only ABB-approved redundancy modules (e.g., HIEE200073R1) to ensure load balancing and fault isolation.
- Set unique Modbus addresses for each module in a redundant system to avoid communication conflicts.
- Do not exceed the 30 A continuous output current (derate at temperatures above 55°C per specifications).
- For short-circuit faults, reset the module by cycling input power (do not attempt to bypass protection mechanisms).
- Inspect terminals quarterly for corrosion or loose connections; clean the module housing with a dry, soft brush (no liquids).
- Replace the module if the red fault LED remains lit after power cycling (indicates a permanent internal fault).
- Do not disassemble the module (voids warranty and risks electrical shock—internal capacitors retain charge after power-off).
The structure and details of the product:

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