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ABB TB567J1308T20 Programmable Controller
Product Overview
The ABB TB567J1308T20 Programmable Controller is a mid-to-high-end industrial automation control device tailored for large-scale and complex process control scenarios. It integrates a high-performance multi-core processor and advanced control firmware, enabling simultaneous processing of multiple independent control tasks while maintaining millisecond-level response speed. This controller features a modular hardware design, supporting flexible expansion of I/O modules, communication modules, and special function modules (such as motion control modules and temperature control modules), which can be customized according to different project scales and functional requirements. With strong anti-interference performance and wide environmental adaptability, it can operate stably in harsh industrial sites with electromagnetic interference, voltage fluctuations, and extreme temperatures, providing reliable control support for key production links in industries such as petrochemicals, metallurgy, and energy.
Detailed Parameters
- Processor Configuration: Dual-core 32-bit industrial-grade processor, main frequency up to 800MHz; equipped with dedicated floating-point arithmetic unit, supporting high-precision data calculation (calculation accuracy up to ±0.001% of full scale).
- Memory Capacity: Program memory 128MB (supporting expansion up to 512MB via SD card), data memory 64MB (with 4MB non-volatile memory for permanent data storage); supports real-time data caching and historical data logging (logging capacity up to 100,000 sets of data).
- I/O Configuration: Standard 128 I/O points (expandable up to 512 points via expansion modules), including:
- Digital I/O: 80 digital input points (supporting NPN/PNP universal input, response time ≤10μs), 48 digital output points (relay output: 250V AC/30V DC, 5A; transistor output: 24V DC, 2A)
- Analog I/O: 16 analog input points (4~20mA/0~10V, 16-bit resolution), 8 analog output points (4~20mA/0~10V, 12-bit resolution)
- Communication Capabilities:
- Standard interfaces: 2×Gigabit Ethernet ports (supporting Modbus TCP/IP, PROFINET, Ethernet/IP protocols), 4×RS485 ports (supporting Modbus RTU, Profibus-DP protocols)
- Optional interfaces: 1×Optical Fiber Interface (for long-distance communication up to 20km), 1×5G/4G Wireless Module (for remote monitoring in unattended sites)
- Power Supply: AC 85~264V (50/60Hz) or DC 24~48V; power consumption ≤30W (under full load operation); supports power-off data retention (retention time ≥72 hours without external power supply).
- Environmental Adaptability: Operating temperature range -30℃~+75℃, storage temperature range -40℃~+85℃; relative humidity 5%~95% (no condensation); vibration resistance: 10~500Hz, 9.8m/s² (IEC 60068-2-6); shock resistance: 500m/s² (11ms, IEC 60068-2-27).
- Protection Level: Enclosure IP30 (front panel); supports conformal coating treatment (optional) for circuit boards to resist moisture, salt spray, and chemical corrosion.
- Certifications: CE (EN 61131-2), UL 508, CSA C22.2 No.14, ATEX (for explosive environments), IECEx (international explosion-proof certification).
Product Advantages and Features
- High-Performance Processing: The dual-core processor with dedicated floating-point unit enables fast execution of complex control algorithms (such as PID cascade control, fuzzy control, and model predictive control). It can handle up to 32 independent control loops simultaneously, with a program scan cycle as short as 0.5ms, ensuring real-time control of fast-changing industrial processes.
- Flexible Expansion: The modular design allows free combination of I/O modules (digital/analog/mixed), special function modules, and communication modules. For example, adding a motion control module can realize multi-axis synchronous control (up to 16 axes), and adding a temperature control module can support high-precision temperature regulation (control accuracy ±0.1℃), meeting the diverse needs of different industries.
- Reliable Communication Network: Equipped with multiple high-speed communication interfaces, supporting both wired and wireless communication modes. The Gigabit Ethernet port enables high-speed data transmission (up to 1000Mbps) between the controller and upper computers (such as SCADA systems) or cloud platforms, realizing real-time monitoring and remote management. The RS485 port with isolation protection (2500V AC isolation) can effectively prevent communication failures caused by field bus interference.
- Strong Anti-Interference and Durability: The hardware adopts a multi-layer PCB design with electromagnetic shielding (complying with EN 61000-6-2 standards), and the power supply module has overvoltage, overcurrent, and surge protection functions (complying with IEC 61000-4-5). The optional conformal coating treatment makes the controller applicable to harsh environments such as coastal areas (salt spray) and chemical plants (corrosive gases), extending the service life to more than 10 years under normal operation.
- Intelligent Debugging and Maintenance: The supporting programming software (ABB ControlBuilder) provides a visual programming environment (supporting IEC 61131-3 standard languages: Ladder Diagram, Function Block Diagram, Structured Text, etc.) and built-in debugging tools (such as online monitoring, variable tracing, and fault simulation). It also supports remote debugging via Ethernet, allowing engineers to diagnose and repair equipment without on-site presence, reducing maintenance costs and downtime.
- Safety and Compliance: Complies with international safety standards (such as SIL 2 certification for functional safety), with built-in safety functions including emergency stop control, interlock protection, and fault self-diagnosis. In case of equipment failure (such as I/O short circuit, communication interruption, or power fluctuation), the controller can quickly switch to a safe state (such as cutting off output signals) to prevent safety accidents, ensuring the safety of personnel and equipment.
Application Fields
- Petrochemical Industry: Used in oil refining, chemical synthesis, and natural gas processing processes. For example, in the catalytic cracking unit of an oil refinery, it controls the temperature, pressure, and flow of the reactor, realizes the cascade control of multiple parameters, and ensures the stability of the reaction process and the quality of finished products. It also communicates with the emergency shutdown system (ESD) to achieve rapid shutdown in case of abnormal conditions, preventing dangerous accidents such as explosions and leaks.
- Metallurgical Industry: Applied in steelmaking, rolling, and non-ferrous metal smelting production lines. In the steel rolling process, it controls the speed of rolling mills (multi-axis synchronous control), the temperature of heating furnaces (precision temperature control), and the tension of steel strips, ensuring the thickness and flatness of steel products meet the standards. The strong anti-interference performance can adapt to the high electromagnetic interference environment of the metallurgical site.
- Energy Industry: Used in thermal power plants, hydropower plants, and renewable energy (solar/wind) power generation systems. In a thermal power plant, it controls the combustion of boilers (air-fuel ratio control), the speed of turbines (speed regulation), and the operation of auxiliary equipment (such as pumps and fans), optimizing energy efficiency and reducing fuel consumption. It can also communicate with the power grid dispatching system to realize grid-connected control of power generation units.
- Water Treatment Industry: Applied in large-scale water supply plants, sewage treatment plants, and desalination projects. In a sewage treatment plant, it controls the aeration amount of the aeration tank (dissolved oxygen control), the dosage of chemicals (automatic dosing control), and the operation of sludge treatment equipment, ensuring that the effluent quality meets national standards. The historical data logging function can record key parameters (such as COD, BOD, and pH value) for a long time, facilitating traceability and analysis.
- Automotive Manufacturing Industry: Used in automated production lines for new energy vehicles (such as battery assembly lines and motor manufacturing lines). It controls the operation of robotic arms (multi-axis motion control), the precision positioning of assembly platforms, and the testing process of finished products (such as battery performance testing). The high-speed communication interface enables real-time data interaction with the MES (Manufacturing Execution System), realizing intelligent scheduling and quality management of the production line.
Precautions
- Installation Requirements:
- Install in a closed control cabinet with good ventilation (recommended air flow rate ≥0.5m/s). The cabinet should be equipped with a cooling fan or air conditioner if the ambient temperature exceeds 40℃.
- The controller should be installed vertically (tilt angle ≤5°), and the distance between adjacent devices should be at least 100mm to ensure heat dissipation. Avoid installing it near heat sources (such as frequency converters and power modules) or devices with strong electromagnetic interference (such as high-voltage transformers).
- The mounting bracket should be firm and have vibration isolation measures (such as installing rubber shock pads with a thickness of 8~10mm) to reduce the impact of site vibration on the controller.
- Use copper core cables with appropriate cross-sectional areas: power cables (≥2.5mm²), digital signal cables (≥0.5mm²), analog signal cables (≥0.75mm², shielded twisted pair).
- Separate power cables, signal cables, and communication cables: the distance between power cables and signal cables should be ≥300mm; if they must cross, cross them at 90° to reduce electromagnetic interference.
- The shielding layer of analog signal cables and communication cables should be grounded at one end (single-point grounding, grounding resistance ≤1Ω). Do not ground both ends to avoid forming a ground loop and causing interference.
- Tighten the terminal screws with a torque wrench (torque value: 0.8~1.2N·m) to prevent poor contact due to loose screws.
- Programming and Configuration:
- Before programming, confirm the hardware configuration (module type, I/O address, communication parameters) and save the configuration file to avoid program errors caused by configuration mismatches.
- When writing control programs, use modular programming to divide complex tasks into independent functional blocks (such as control loops, data processing, and communication modules), which is convenient for debugging and maintenance.
- After program writing, perform offline simulation first (using the simulation function of ControlBuilder) to verify the logic correctness, and then conduct online debugging. During online debugging, start with no-load operation and gradually increase the load to prevent equipment damage caused by program errors.
- Operation and Maintenance:
- Regularly check the controller's operating status (such as panel indicators, temperature, and voltage) and record key parameters (such as program scan cycle, communication status, and I/O status). Check once a week under normal operation.
- Clean the control cabinet and controller surface every month: use a dry soft brush to remove dust from the heat dissipation holes and terminals; do not use water or corrosive cleaning agents.
- Back up the program and configuration data regularly (at least once a month) and store the backup files in a secure location (such as a computer or USB drive). In case of controller failure, the backup data can be used to quickly restore the system.
- Replace the battery (if equipped) every 2~3 years to prevent data loss caused by battery failure. The replacement should be completed within 5 minutes (while the controller is powered on) to ensure that the non-volatile memory maintains power.
- Special Environment Handling:
- In high-humidity environments (relative humidity >85%), install a dehumidifier in the control cabinet to keep the humidity below 70%.
- In coastal or chemical environments with salt spray/corrosive gases, select the controller with conformal coating and install a positive pressure ventilation device in the control cabinet (maintain a positive pressure of 50~100Pa) to prevent corrosive gases from entering.
- In areas with frequent voltage fluctuations (such as rural or industrial areas with unstable power grids), install a voltage stabilizer (with a capacity of ≥5kVA) at the input end of the controller's power supply to ensure stable voltage input.
The structure and details of the product:

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