ABB SM560-S 1SAP280000R0001 Security Processor Module

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Product Model

ABB SM560-S Security Processor Module (Order Code: 1SAP280000R0001)

1. Product Overview

The ABB SM560-S is the central safety CPU module of the AC500-S Safety PLC series. It integrates both standard and safety control functionalities in compliance with IEC 61508 SIL3, ISO 13849-1 PL e, and TÜV-certified safety requirements.
The module is designed for applications where functional safety is critical — offering high-speed processing, redundant safety architecture, and flexible communication interfaces for use in demanding industrial environments.

2. Technical Specifications

• Product Series: AC500-S Safety PLC

• Model: SM560-S

• Order Code: 1SAP280000R0001

• Processor:

  • High-performance 32-bit safety microcontroller

  • Safety task cycle time: as low as 1 ms

  • Program memory: 1 MB Flash

  • Data memory: 512 KB SRAM

  • Supports external SD card storage

• Safety Certifications:

  • IEC 61508 SIL3 / IEC 62061 SILCL3

  • ISO 13849-1 PL e, Cat.4

  • TÜV Rheinland Certified

• Communication Interfaces:

  • 2 × Ethernet ports (10/100 Mbps)

  • 1 × CAN (CANopen Safety supported)

  • 1 × USB (programming/debugging)

  • 1 × Safety-over-Ethernet port (for AC500 communication)

• Power Supply: 24 V DC (±20%)

• Power Consumption: Approx. 6 W

• Environmental Conditions:

  • Operating temperature: –25 °C to +70 °C

  • Storage temperature: –40 °C to +85 °C

  • Relative humidity: 5–95%, non-condensing

• Protection Class: IP20

• Mounting: DIN-rail

• Dimensions / Weight: 120 × 110 × 70 mm / approx. 0.35 kg

• Software Environment: ABB Automation Builder with Safety Builder package

• Diagnostics: Built-in self-diagnosis and fault recording functions

3. Advantages & Key Features

1. Certified to the highest safety levels (SIL3 / PL e) for critical safety applications.

2. Redundant architecture ensures safe operation even in case of single-point failures.

3. Multi-protocol support including CANopen Safety, Modbus TCP, PROFINET, and EtherNet/IP.

4. Modular system design allows easy expansion with AC500/S500 safety I/O modules.

5. Fast safety response time (≤1 ms) for high-speed motion and machine protection.

6. Advanced diagnostics with self-testing, event logs, and remote status monitoring.

7. Unified engineering platform using ABB Automation Builder for standard and safety programming.

8. Industrial-grade durability with wide temperature range and EMC protection for harsh environments.

4. Typical Application Areas

• Machine safety and SIL3/PL e-level protection systems

• Industrial robot safety monitoring and control

• Oil, gas, and petrochemical safety systems

• Power generation and substation interlock protection

• Railway and transportation automation systems

• Wind turbines, cranes, and port machinery safety control

• Central safety controller in redundant safety architectures

5. Precautions

• Ensure module compatibility with AC500-S main controller before installation.

• All wiring must comply with IEC/EN 61508 standards and proper grounding.

• Configure and validate safety logic using ABB Safety Builder software.

• Perform risk assessment before activating safety functions.

• Do not insert or remove the module while powered on.

• For hazardous areas, use Ex-certified models only.

• Regularly export diagnostic logs and configuration backups.

• Maintenance must be performed by certified safety engineers.

The structure and details of the product：

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