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The ABB SDCS-PIN-48-SD 3BSE004939R101 is a high-performance industrial pulse transformer engineered for isolated pulse signal transmission in power electronic systems—exclusively compatible with ABB DCS800 series DC drives and ACS880 series AC drives (medium-voltage models). It functions as a critical signal isolation component, safely transmitting high-speed gate drive pulses between low-voltage control circuits (e.g., CPU boards) and high-voltage power devices (e.g., IGBTs, thyristors) in drive systems, while providing robust electrical isolation to prevent voltage transients from damaging sensitive control electronics. Designed for high-frequency operation, low signal distortion, and industrial ruggedness, it operates reliably in harsh drive environments (e.g., steel mills, mining drives, heavy-industry converters) where electromagnetic interference (EMI), voltage spikes, or thermal stress could disrupt pulse integrity. Below is its detailed specification:
- Product Model: SDCS-PIN-48-SD
- Order Code: 3BSE004939R101
- Product Series: ABB SDCS Series Drive Pulse Transformers (IGBT/Thyristor Gate Drive Isolation)
- Core Function: Transmits high-speed gate drive pulses between control circuits and power devices; provides galvanic isolation between low-voltage control and high-voltage power stages; minimizes pulse distortion for precise switching timing; protects control electronics from high-voltage transients
- Electrical Specifications:
- Mechanical Specifications:
- Core Material: Ferrite (high-frequency, low-loss); Encapsulation: Epoxy resin (UL94 V-0)
- Dimensions (L×W×H): 30mm × 25mm × 20mm (compact for drive control board mounting)
- Mounting: Surface-mount (SMD) or through-hole (TH) options; 8-pin DIP package (compatible with drive PCB layouts)
- Weight: Approximately 15g
- Terminals: Gold-plated pins (8 pins: 4 primary, 4 secondary); Contact resistance: ≤10mΩ
- Environmental Ratings:
- Operating Temperature Range: -40℃~+125℃ (-40℉~257℉)
- Storage Temperature Range: -55℃~+150℃ (-67℉~302℉)
- Humidity Tolerance: ≤95% RH (non-condensing, 40℃; suitable for drive cabinet environments)
- Vibration Resistance: 10~2000Hz, 20g acceleration (IEC 60068-2-6; no mechanical damage)
- Shock Resistance: 100g acceleration (1ms duration, IEC 60068-2-27; maintains isolation integrity)
- EMC Immunity: Complies with IEC 61000-4-2 (ESD: ±8kV contact); IEC 61000-4-4 (EFT: ±2kV) | Resists noise in drive environments |
- Compliance Standards: IEC 61558-2-16 (safety transformers), IEC 61800-5-1 (adjustable speed drives), UL 1585 (transformers), CE, RoHS
- Drive-Specific Design: Exclusively engineered for ABB DCS800 DC drives and ACS880 medium-voltage AC drives—pinout and electrical parameters (4kVrms isolation, 5A peak output) perfectly match drive gate drive circuits, ensuring plug-and-play integration without compatibility issues.
- High-Speed Signal Transmission: ≤50ns rise/fall time and ≤10ns delay variation enable precise control of fast-switching IGBTs (up to 10kHz switching frequency)—critical for minimizing switching losses in high-power drive systems (e.g., 1MW+ industrial drives).
- 4kVrms Reinforced Isolation: Reinforced isolation between primary (control side) and secondary (power device side) circuits prevents high-voltage transients (common in drive systems during load changes) from damaging CPU boards—enhances system reliability in harsh industrial grids.
- Low Coupling Capacitance (≤5pF): Minimizes capacitive coupling of high-frequency noise between isolated circuits—reduces EMI emissions from the drive, ensuring compliance with EN 61000-6-4 EMC standards for industrial environments.
- Wide Temperature Range (-40℃~+125℃): Operates reliably in high-temperature drive cabinets (e.g., near power devices dissipating significant heat)—avoids performance degradation in thermal-stressed environments (e.g., steel mill rolling drives).
- Compact, Rugged Package: 30mm×25mm×20mm form factor fits densely packed drive control boards; epoxy encapsulation (UL94 V-0) resists mechanical stress and chemical exposure (e.g., cooling fluids in drive cabinets).
- Dual Mounting Options: Supports both SMD and through-hole mounting—adapts to different drive PCB manufacturing processes (e.g., automated SMD assembly for high-volume production, through-hole for field replacement).
- ABB Drive Gate Drive Systems: Primary application—isolated pulse transmission in drives:
- DCS800 DC Drives: Transmits gate pulses between control boards (e.g., SDCS-CON-10) and thyristor stacks in 100kW~1MW DC drives; 4kVrms isolation protects control electronics from DC bus transients (up to 1200V DC), ensuring reliable motor speed control in steel rolling mills.
- ACS880 Medium-Voltage AC Drives: Delivers high-speed pulses to IGBT gates in 500kW~5MW drives; ≤50ns rise time enables precise IGBT switching, reducing harmonic distortion in output current—critical for pump and fan applications in water treatment plants.
- Industrial Power Electronic Converters: Isolation for custom power systems:
- Active Front-End (AFE) Converters: Transmits control pulses in AFE rectifiers (used with ACS880 drives); low coupling capacitance minimizes EMI, ensuring compliance with grid codes for harmonic injection (e.g., IEEE 519).
- Custom Inverter Systems: Integrates into user-built inverters for renewable energy systems (e.g., solar PV inverters); wide temperature range (-40℃~+125℃) withstands outdoor inverter cabinet conditions.
- High-Power Motor Control: Supports large motor drive systems:
- Mining Hoist Drives: Isolates gate drive signals in 2MW~5MW hoist drives; shock resistance (100g) withstands mechanical vibrations from hoist operation, preventing pulse transmission failures during critical lifting cycles.
- Marine Propulsion Drives: Transmits pulses in shipboard AC drives; humidity tolerance (≤95% RH) resists saltwater-induced moisture in engine rooms, ensuring reliable vessel propulsion.
- Drive Compatibility: Use exclusively with ABB DCS800 DC drives and ACS880 medium-voltage AC drives. Never install in non-ABB drives or low-power drives (e.g., ACS355)—electrical mismatches (e.g., gate voltage, pulse width) will damage the transformer or power devices (IGBTs/thyristors).
- High-Voltage Safety (Critical):
- Power Disconnection: Before replacing the transformer, disconnect the drive from all AC/DC power and discharge the DC bus capacitors (wait ≥30 minutes for DCS800 drives)—high-voltage residues (up to 1200V DC) on the secondary side pose fatal shock risks. Use insulated tools and PPE (insulated gloves).
- Isolation Testing: After installation, verify isolation integrity with a megohmmeter (500V DC test): primary-to-secondary resistance must be ≥100MΩ—values below this indicate damage, requiring immediate replacement to prevent control circuit failure.
- Installation & Wiring:
- Polarity Matching: Ensure primary (control side) and secondary (device side) pins are correctly aligned with drive PCB traces—reverse polarity inverts pulse signals, causing IGBTs/thyristors to switch incorrectly (e.g., shoot-through faults). Refer to the drive’s wiring diagram for pin assignments.
- Soldering Requirements: For through-hole mounting, use a soldering iron with ≤30W power and keep soldering time ≤3 seconds per pin—excessive heat damages the ferrite core, increasing pulse distortion (>5%).
- Operating Limits:
- Pulse Parameters: Do not exceed 100kHz frequency or 100μs pulse width—overstressing causes core saturation, leading to signal clipping and power device failure. Verify drive gate drive parameters match transformer ratings (1kHz~100kHz).
- Temperature Control: Ensure drive cabinet temperature stays below +125℃; install forced-air cooling if ambient temp exceeds +100℃—operation at 150℃ reduces transformer lifespan by 50% due to epoxy degradation.
- Maintenance & Replacement:
- Visual Inspection: Check for physical damage (e.g., cracked epoxy, bent pins) during drive maintenance—damaged units must be replaced immediately, as isolation integrity may be compromised.
- Functional Testing: Use an oscilloscope to verify pulse integrity (amplitude distortion ≤5%, delay variation ≤10ns) after replacement—degraded performance indicates incorrect installation or incompatible drive firmware.
- Genuine Parts Only: Replace with ABB-approved 3BSE004939R101 units—non-genuine transformers may not meet 4kVrms isolation standards, increasing fire and shock risks in high-power drive systems
The structure and details of the product:

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