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ABB RX865 (3BSE042249R1) Protective Cover  

1. Key Parameters

• Product Model: RX865
• Order Code: 3BSE042249R1
• Product Series: ABB RX Series Precision Protective Covers (Compact HMI Guards, Cleanroom-Compatible)
• Core Function: Provides targeted protection for ABB PP865 touch screen panels; safeguards the display from scratches, chemical exposure, and particulate contamination; maintains uncompromised touch accuracy and optical clarity; complies with cleanroom and hygiene standards for regulated industries
• Material & Design Specifications:

  Parameter	Details	Performance Metrics
  Construction Materials	- Cover Panel: 2mm thick chemically strengthened glass (low-particulate) - Frame: Anodized aluminum (electro-polished, low-outgassing) - Gasket: Silicone (FDA-compliant, anti-microbial) - Fasteners: Stainless steel (non-magnetic, passivated)	Chemically strengthened glass resists scratches from tools; aluminum frame minimizes particle generation in cleanrooms
  Optical & Touch Properties	- Light Transmission: ≥94% (superior clarity for fine data) - Haze Factor: <0.5% (negligible display distortion) - Touch Compatibility: Optimized for PP865's 2-point PCAP touch - Anti-Static Coating: Dissipative (≤10⁹Ω/sq) to prevent ESD damage	Maintains original touch accuracy (±0.8mm); anti-static properties protect sensitive electronics in semiconductor environments
  Protection Ratings	- Impact Resistance: IK08 (resists 5J impact, suitable for controlled environments) - Ingress Protection: IP65 (when installed on PP865) - Chemical Resistance: Resistant to alcohols, sanitizers, and mild solvents (per ISO 2812-4)	Prevents liquid ingress from cleaning procedures; compatible with common sanitization protocols in pharmaceutical labs

• Mechanical Specifications:
  • Dimensions: 310mm (W) × 240mm (H) × 8mm (D) (custom-fit for PP865)
  • Weight: Approximately 450g
  • Mounting Type: Direct attachment to PP865 panel (uses existing mounting holes)
  • Clearance: 1.5mm gap between cover and screen (prevents touch interference)
  • Operating Temperature Range: -10℃~+60℃ (14℉~140℉)
  • Storage Temperature Range: -20℃~+70℃ (-4℉~158℉)
• Compliance Standards: CE, RoHS, IEC 62262 (IK08 impact rating), IP65 (per IEC 60529), ISO 14644-1 (Class 5 cleanroom compatible), FDA 21 CFR 177.2600 (food contact materials), ANSI/ESD S20.20 (anti-static)

2. Key Features

• Cleanroom-Optimized Design: Low-particulate materials and electro-polished aluminum frame—minimizes particle generation and accumulation, complying with ISO 14644-1 Class 5 standards for pharmaceutical and semiconductor cleanrooms.
• IP65 Ingress Protection: Prevents liquid and dust ingress—withstands controlled washdowns using alcohol-based sanitizers, critical for maintaining hygiene in biotech labs and medical device manufacturing.
• Anti-Microbial Silicone Gasket: Inhibits bacterial growth on contact surfaces—complies with ISO 22196 standards, reducing cross-contamination risks in food safety and pharmaceutical applications.
• High Optical Clarity: 94% light transmission and <0.5% haze—preserves the PP865's WXGA display quality, ensuring clear visibility of fine process data (e.g., sensor readings, calibration graphs).
• ESD Protection: Anti-static coating dissipates electrostatic charges—prevents damage to sensitive electronics in semiconductor fabs and microelectronics manufacturing, where ESD can ruin components.
• Lightweight Construction: Only 450g—adds minimal weight to the compact PP865, making it suitable for wall-mounted or portable installations in space-constrained areas (e.g., lab benches, small control cabinets).
• Tool-Less Removal Option: Quick-release fasteners (when specified) allow easy cleaning—facilitates regular sanitization in regulated environments without compromising protection.

3. Application Fields

• PP865 Protection in Cleanroom Environments: Primary use in controlled settings:
  • Pharmaceutical Batch Testing Labs: Shields PP865 panels monitoring HPLC and spectrometers—cleanroom-compatible materials prevent contamination of drug samples, while anti-microbial properties support FDA compliance.
  • Semiconductor Wafer Fabs: Protects HMIs controlling plasma etching tools—anti-static features prevent ESD damage to sensitive wafers, and low-outgassing materials maintain ultra-clean air quality.
• Laboratory Automation: Safeguarding precision equipment interfaces:
  • Biotechnology Research Labs: Shields PP865 panels on cell culture monitoring systems—resists damage from periodic sanitization with isopropyl alcohol, while maintaining touch sensitivity for parameter adjustments.
  • Chemical Analysis Facilities: Protects HMIs connected to gas chromatography equipment—resists exposure to solvent vapors and accidental spills, preserving display readability for analytical data.
• Medical Device Manufacturing: Ensuring hygiene and precision:
  • Implant Production Lines: Shields PP865 panels controlling micro-machining equipment—complies with ISO 13485 standards, while IP65 rating withstands regular cleaning with medical-grade disinfectants.
  • Diagnostic Equipment Integration: Protects HMIs on automated testing systems—maintains touch accuracy required for programming assay protocols, while preventing dust ingress that could compromise test results.
• Food Safety Testing: Supporting regulatory compliance:
  • Microbiology Labs: Shields PP865 panels monitoring incubators and testing equipment—anti-microbial properties prevent bacterial transfer, while easy cleaning supports USDA and FDA standards.
  • Quality Control Stations: Protects HMIs used for food sample analysis—resists staining from food substances and withstands daily sanitization, ensuring long-term readability of quality metrics.

4. Precautions

• PP865 Exclusivity (Critical): Designed specifically for ABB PP865 (3BSE042236R1) touch panels—will not fit other PP series models (e.g., PP835, PP871) or non-ABB panels; improper fitting compromises protection and touch functionality.
• Installation & Maintenance Safety:
  • Cleanroom Installation: Perform installation in a controlled environment (ISO 7 or better)—avoid particle generation during mounting; use cleanroom-compatible tools and gloves to prevent contamination.
  • Gasket Care: Inspect silicone gasket for damage before installation—even minor tears reduce ingress protection; replace with genuine ABB gaskets (part no. 3BSE042250R1) if compromised.
  • Torque Specifications: Fasten mounting screws to 1.2Nm—over-tightening may warp the aluminum frame or crack the glass; under-tightening reduces sealing efficiency.
• Cleaning & Care:
  • Cleanroom Protocol: Use lint-free microfiber cloths with deionized water or isopropyl alcohol (70%)—avoid harsh solvents that degrade the anti-static coating; follow cleanroom wipe procedures to prevent particle generation.
  • Chemical Exposure: Resistant to common sanitizers but not strong acids/bases—rinse immediately with deionized water if exposed to aggressive chemicals; avoid prolonged contact with DMSO or chlorinated solvents.
  • 定期检查: Perform bi-weekly inspections in cleanrooms for:
    • Particle accumulation on glass surface (indicates need for cleaning)
    • Gasket compression (ensure uniform seal around perimeter)
    • Frame corrosion (especially in humid lab environments)
    • Touch responsiveness (calibrate PP865 if accuracy declines)
• Environmental Limitations:
  • Temperature Constraints: Avoid operation outside -10℃~+60℃—extreme cold causes glass to become brittle; high temperatures accelerate gasket aging in oven-adjacent lab setups.
  • UV Exposure: Extended direct sunlight may degrade anti-static properties—use light shields in lab areas with UV lighting or windows.
• Replacement & Spare Parts:
  • Genuine ABB Components: Use only genuine RX865 (3BSE042249R1) covers—non-genuine alternatives may generate particles or lack cleanroom certifications, risking process contamination.
  • Spare Inventory: Maintain 1 spare cover per 3 PP865 installations—critical for regulated environments where even minor damage could halt production; store spares in sealed cleanroom bags

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