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ABB PP18017HS Power Supply Module  

1. Key Parameters

• Product Model: PP18017HS
• Order Code Reference: Typically paired with ABB accessories (e.g., PP-BAT-7.2 backup battery, PP-MOD-RED redundancy module, PP-CAB-01 terminal cover, PP-FAN-02 cooling fan kit)
• Product Series: ABB PP Series Industrial Power Supplies (DIN Rail-Mounted SMPS, 12V/24V DC Output, 5A~40A Current Ratings)
• Core Function: Converts 100V~240V AC mains to regulated 24V DC power; provides overload/overvoltage/short-circuit protection for connected control devices; supports parallel operation (via redundancy modules) for high-reliability systems; ensures stable power delivery in voltage-fluctuating grids
• Electrical Specifications:

  Parameter	Details	Performance Metrics
  Input Power	- Voltage Range: 100V~240V AC ±10% (wide-range, single-phase); 50/60Hz ±5% - Input Current: 3.5A (100V AC, full load); 1.8A (240V AC, full load) - Power Factor (PF): ≥0.95 (at 100% load, 230V AC) - Inrush Current: ≤30A (peak, 240V AC startup)	Compatible with global grids (e.g., 110V AC North America, 230V AC EU/Asia); Minimizes impact on mains power quality
  Output Power	- Output Voltage: 24V DC ±2% (regulated); Adjustable range: 22.5V~25.5V DC (via trim pot) - Output Current: 17A (rated); 20.4A (overload, 120% for 10s) - Output Power: 408W (24V DC × 17A) - Ripple & Noise: ≤50mVp-p (20MHz bandwidth)	Powers 24V DC control systems (e.g., 1 PLC + 10 contactors + 20 sensors) with total current ≤17A; Low ripple ensures stable sensor/PLC operation
  Efficiency & Energy Saving	- Efficiency: ≥92% (at 50%~100% load, 230V AC) - Standby Power Consumption: ≤0.5W (no load) - Energy Efficiency Standard: Complies with EN 61000-3-2 (Class A) and DOE Level VI	Reduces energy loss (e.g., 8W loss at full load vs. 15W for low-efficiency SMPS); Low standby power cuts off-hours energy use
  Protection Features	- Overload Protection: 120% rated current (10s delay, then shutdown) - Overvoltage Protection: 28V DC~30V DC (latching shutdown, manual reset) - Short-Circuit Protection: Instantaneous (current-limiting, auto-recovery after fault removal) - Over-Temperature Protection: ≥85℃ heatsink temperature (thermal shutdown, auto-recovery when cooled)	Prevents damage to connected devices (e.g., PLC input cards, sensors) from power anomalies; Auto-recovery minimizes manual intervention
  Regulation Performance	- Line Regulation: ≤0.5% (input voltage 100V~240V AC) - Load Regulation: ≤1% (load current 0~17A) - Transient Response: ≤200μs (for 50% load step change)	Maintains stable 24V DC output despite mains voltage fluctuations (e.g., 110V~130V AC in unstable grids) or variable load (e.g., sensor activation/deactivation)

• Mechanical Specifications:
  • Housing Material: Flame-retardant thermoplastic (UL94 V-0); Aluminum heatsink (for thermal management)
  • Dimensions (W×H×D): 45mm × 125mm × 115mm (DIN rail-mountable; slim width for dense control panels)
  • Mounting: 35mm standard DIN rail (TS 35/7.5); Vertical installation (optimal for airflow); ≥30mm clearance from adjacent components for cooling
  • Weight: Approximately 650g
  • Terminals: 3× input terminals (L/N/PE); 2× output terminals (+24V/0V); Accepts wire sizes: 2.5mm²~6mm² (input); 4mm²~10mm² (output); Terminal torque: 1.5 N·m
  • LED Indicators:
    • Power (PWR): Green (input power present, output normal)
    • Fault (FLT): Red (overload/overvoltage/over-temperature fault)
    • Overload (OL): Yellow (100%~120% load, pre-fault warning)
• Environmental Ratings:
  • Operating Temperature Range: -20℃~+70℃ (-4℉~158℉); Derated by 2% per ℃ above 60℃ (up to 70℃)
  • Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
  • Humidity Tolerance: 5%~95% RH (non-condensing, 40℃; suitable for damp industrial areas)
  • Vibration Resistance: 10~500Hz, 1g acceleration (IEC 60068-2-6; No performance degradation or component damage)
  • EMC Compliance: EN 61000-6-2 (industrial immunity); EN 61000-6-3 (residential/commercial emissions); Class B (emissions, for sensitive environments) | Reduces interference with nearby PLCs, sensors, or communication modules |
• Compliance Standards: IEC 61204-3 (industrial power supplies), EN 60950-1 (safety of information technology equipment), UL 508 (industrial control), CE, RoHS, ISO 12100 (machine safety)

2. Key Features

• Wide AC Input Range (100V~240V): Compatible with global single-phase grids—eliminates the need for voltage selectors or regional-specific models, simplifying inventory and enabling use in international projects (e.g., a single module works in 110V AC U.S. factories and 230V AC European plants).
• High Output Current (17A) & Power (408W): Delivers sufficient power for large control systems—supports 24V DC loads such as 1 ABB AC500 PLC, 15 CM-series contactors, 30 proximity sensors, and 5 HMIs, eliminating the need for multiple low-current power supplies.
• High Efficiency (≥92%) & Low Standby Power: Minimizes energy loss and operational costs—at full load (17A), it wastes only ~34W (vs. 60W for 85% efficient SMPS), saving ~250kWh annually; ≤0.5W standby power reduces off-hours energy use in systems with 24/7 power.
• Comprehensive Protection Mechanisms: Overload, overvoltage, short-circuit, and over-temperature protection safeguard connected devices—e.g., short-circuit protection limits current to prevent sensor burnout, while overvoltage protection (≤30V DC) shields PLC input cards from voltage spikes.
• Stable Regulation (Line/Load): ≤0.5% line regulation and ≤1% load regulation ensure consistent 24V DC output—maintains stable sensor readings and PLC operation even when mains voltage fluctuates (e.g., 100V~120V AC in rural areas) or load changes (e.g., 5A~17A as contactors activate).
• Slim 45mm DIN Rail Design: Compact width fits densely packed control panels—enables installation alongside ABB MCBs, contactors, and PLC modules in small enclosures (e.g., a 12-module panel can hold 2 PP18017HS units + 10 other components), optimizing space.
• Redundancy & Backup Compatibility: Works with ABB PP-MOD-RED redundancy modules (for parallel operation) and PP-BAT-7.2 backup batteries—supports N+1 redundancy (e.g., 2 modules for 17A load) to avoid downtime, or battery backup for short power outages (critical for process control systems).

3. Application Fields

• Industrial Automation Control Systems: Primary application—powering PLCs and control devices:
  • Manufacturing Workshop Control Panels: Powers 24V DC systems in automotive or electronics assembly lines (e.g., 1 ABB AC500 PLC, 12 CM16 contactors, 25 photoelectric sensors); 17A output handles peak load (all contactors/sensors active), while high efficiency reduces panel heat buildup.
  • Process Control Plants (Chemical/Food): Supplies power to 24V DC process sensors (temperature, pressure, flow) and PLC input modules; Stable regulation (≤1% load) ensures accurate sensor data, while over-temperature protection (≥85℃) withstands heat in enclosed control cabinets near production lines.
• Commercial HVAC & Building Automation: Powering HVAC control systems:
  • Office Building HVAC Panels: Powers 24V DC BMS (Building Management System) components (e.g., 5 HVAC controllers, 15 damper actuators, 20 room thermostats); Wide input range (100V~240V AC) works with building mains, and low standby power cuts energy use during off-hours.
  • Shopping Mall Refrigeration Controls: Supplies power to 24V DC refrigeration sensors (temperature, door position) and contactors; Short-circuit protection prevents damage from sensor wiring faults, while humidity tolerance (≤95% RH) withstands damp conditions in refrigeration rooms.
• Infrastructure & Critical Systems: Powering mission-critical low-voltage devices:
  • Water Treatment Plant Controls: Powers 24V DC pump control modules, level sensors, and PLCs; Redundancy compatibility (via PP-MOD-RED) ensures continuous power to pumps (avoiding treatment process shutdown), while overvoltage protection shields PLCs from grid spikes.
  • Data Center Auxiliary Systems: Supplies 24V DC to server room cooling fans, temperature sensors, and access control modules; High efficiency (≥92%) reduces data center energy use, and EMC Class B compliance avoids interference with server communication.
• Transportation & Logistics: Powering control systems in logistics hubs:
  • Warehouse Conveyor Controls: Powers 24V DC conveyor motor contactors, photoeye sensors, and HMI panels; 17A output handles peak load (multiple conveyors active), while vibration resistance (1g) prevents component damage from conveyor motion.
  • Airport Baggage Handling Systems: Supplies power to 24V DC baggage scanner sensors, belt speed controllers, and fault alarm modules; Wide temperature range (-20℃~+70℃) works in airport baggage rooms (which may have unconditioned air), and auto-recovery from faults minimizes manual intervention.

4. Precautions

• Load Compatibility (Critical): Do not exceed the 17A rated output current—overloading (e.g., 20A continuous) triggers overload protection (shutdown after 10s) and may damage the module’s internal components. Calculate total load current (sum of all 24V DC devices) before installation; Use redundancy modules for loads exceeding 17A.
• Installation & Wiring:
  • Input/Output Isolation: Keep input (AC) and output (DC) wiring separate—crossing wires causes noise interference (e.g., sensor signal distortion); Use shielded cables for DC output if wiring near AC power lines.
  • Grounding Mandate: Connect the PE terminal to a dedicated protective earth (resistance ≤0.5Ω) using 4mm²+ copper wire—improper grounding increases EMC interference and reduces shock protection; Verify grounding with a multimeter before power-on.
  • Cooling Clearance: Maintain ≥30mm clearance around the module (top/bottom/sides) for airflow—blocked cooling causes over-temperature shutdown (≥85℃); Avoid mounting near heat sources (e.g., large contactors, heaters) or in sealed enclosures without ventilation.
• Operation & Maintenance:
  • Output Voltage Adjustment: Use the trim pot (if needed) to set output voltage to 24V DC ±0.5%—over-adjustment (＞25.5V DC) risks damaging PLC/sensor input cards; Use a calibrated multimeter to verify voltage after adjustment.
  • Fault Handling: After a fault (red FLT LED), identify the cause (e.g., overload = reduce load, overvoltage = check input grid) before resetting—manual reset is required for overvoltage faults (turn input power off/on); Repeated faults indicate a persistent issue (e.g., shorted sensor wiring) that must be resolved.
• Environmental Limitations:
  • Temperature & Humidity: Do not operate below -20℃ or above 70℃ (derate above 60℃)—low temperatures cause capacitor performance issues (slow startup), while high temperatures (＞70℃) reduce module lifespan; Avoid condensing humidity (causes terminal corrosion) by installing dehumidifiers in damp areas.
  • Vibration & Shock: Avoid mounting near high-vibration equipment (e.g., large motors, compressors)—excessive vibration (＞1g) loosens terminals or damages internal components; Use vibration dampeners for the DIN rail if needed.
• Redundancy & Backup:
  • Redundancy Module Setup: When using PP-MOD-RED for parallel operation, ensure all modules are PP18017HS (same model) and set to the same output voltage—mismatched models/voltages cause uneven load distribution and premature failure.
  • Backup Battery Compatibility: Use only ABB PP-BAT-7.2 backup batteries (7.2V, 2.3Ah)—non-compatible batteries (e.g., 12V) damage the module’s charging circuit; Connect the battery via the dedicated terminal (not directly to output terminals)

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