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ABB PP12017HS Power Supply Module 

1. Key Parameters

• Product Model: PP12017HS
• Order Code Reference: Typically paired with ABB accessories (e.g., PP-BAT-3.6 backup battery, PP-MOD-RED redundancy module, PP-CAB-01 terminal cover, PP-FAN-01 cooling fan kit)
• Product Series: ABB PP Series Industrial Power Supplies (DIN Rail-Mounted SMPS, 12V/24V DC Output, 5A~40A Current Ratings)
• Core Function: Converts 100V~240V AC mains to regulated 12V DC power; provides overload/overvoltage/short-circuit protection for connected low-voltage devices; supports parallel operation (via redundancy modules) for high-reliability systems; ensures stable power delivery in voltage-fluctuating grids
• Electrical Specifications:

  Parameter	Details	Performance Metrics
  Input Power	- Voltage Range: 100V~240V AC ±10% (wide-range, single-phase); 50/60Hz ±5% - Input Current: 2.5A (100V AC, full load); 1.3A (240V AC, full load) - Power Factor (PF): ≥0.95 (at 100% load, 230V AC) - Inrush Current: ≤25A (peak, 240V AC startup)	Compatible with global grids (e.g., 110V AC North America, 230V AC EU/Asia); Minimizes impact on mains power quality
  Output Power	- Output Voltage: 12V DC ±2% (regulated); Adjustable range: 11.4V~12.6V DC (via trim pot) - Output Current: 17A (rated); 20.4A (overload, 120% for 10s) - Output Power: 204W (12V DC × 17A) - Ripple & Noise: ≤30mVp-p (20MHz bandwidth)	Powers 12V DC systems (e.g., 1 PLC + 15 sensors + 5 communication modules) with total current ≤17A; Ultra-low ripple ensures stable operation of sensitive electronics
  Efficiency & Energy Saving	- Efficiency: ≥91% (at 50%~100% load, 230V AC) - Standby Power Consumption: ≤0.5W (no load) - Energy Efficiency Standard: Complies with EN 61000-3-2 (Class A) and DOE Level VI	Reduces energy loss (e.g., 18W loss at full load vs. 30W for low-efficiency SMPS); Low standby power cuts off-hours energy use
  Protection Features	- Overload Protection: 120% rated current (10s delay, then shutdown) - Overvoltage Protection: 15V DC~16V DC (latching shutdown, manual reset) - Short-Circuit Protection: Instantaneous (current-limiting, auto-recovery after fault removal) - Over-Temperature Protection: ≥85℃ heatsink temperature (thermal shutdown, auto-recovery when cooled)	Prevents damage to sensitive devices (e.g., sensor circuits, communication modules) from power anomalies; Auto-recovery minimizes manual intervention
  Regulation Performance	- Line Regulation: ≤0.5% (input voltage 100V~240V AC) - Load Regulation: ≤1% (load current 0~17A) - Transient Response: ≤200μs (for 50% load step change)	Maintains stable 12V DC output despite mains voltage fluctuations (e.g., 110V~130V AC in unstable grids) or variable load (e.g., sensor activation/deactivation)

• Mechanical Specifications:
  • Housing Material: Flame-retardant thermoplastic (UL94 V-0); Aluminum heatsink (for thermal management)
  • Dimensions (W×H×D): 45mm × 125mm × 115mm (DIN rail-mountable; slim width for dense control panels)
  • Mounting: 35mm standard DIN rail (TS 35/7.5); Vertical installation (optimal for airflow); ≥30mm clearance from adjacent components for cooling
  • Weight: Approximately 600g
  • Terminals: 3× input terminals (L/N/PE); 2× output terminals (+12V/0V); Accepts wire sizes: 2.5mm²~6mm² (input); 4mm²~10mm² (output); Terminal torque: 1.5 N·m
  • LED Indicators:
    • Power (PWR): Green (input power present, output normal)
    • Fault (FLT): Red (overload/overvoltage/over-temperature fault)
    • Overload (OL): Yellow (100%~120% load, pre-fault warning)
• Environmental Ratings:
  • Operating Temperature Range: -20℃~+70℃ (-4℉~158℉); Derated by 2% per ℃ above 60℃ (up to 70℃)
  • Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
  • Humidity Tolerance: 5%~95% RH (non-condensing, 40℃; suitable for damp industrial areas)
  • Vibration Resistance: 10~500Hz, 1g acceleration (IEC 60068-2-6; No performance degradation or component damage)
  • EMC Compliance: EN 61000-6-2 (industrial immunity); EN 61000-6-3 (residential/commercial emissions); Class B (emissions, for sensitive environments) | Reduces interference with nearby sensors, communication modules, or precision electronics |
• Compliance Standards: IEC 61204-3 (industrial power supplies), EN 60950-1 (safety of information technology equipment), UL 508 (industrial control), CE, RoHS, ISO 12100 (machine safety)

2. Key Features

• 12V DC Regulated Output for Sensitive Electronics: Optimized for 12V DC devices requiring stable power—ideal for sensors (proximity, temperature), communication modules (Modbus, Ethernet), and low-voltage PLC components; Ultra-low ripple (≤30mVp-p) prevents signal distortion in precision equipment (e.g., measurement sensors with 0.1mV resolution).
• Wide AC Input Range (100V~240V): Compatible with global single-phase grids—eliminates the need for voltage selectors or regional-specific models, simplifying inventory and enabling use in international projects (e.g., a single module works in 110V AC U.S. laboratories and 230V AC European factories).
• High Output Current (17A) & Power (204W): Delivers sufficient power for large 12V systems—supports 12V DC loads such as 1 ABB AC500 PLC, 20 proximity sensors, 10 communication modules, and 5 LED status indicators, eliminating the need for multiple low-current power supplies.
• High Efficiency (≥91%) & Low Standby Power: Minimizes energy loss and operational costs—at full load (17A), it wastes only ~18W (vs. 35W for 80% efficient SMPS), saving ~150kWh annually; ≤0.5W standby power reduces off-hours energy use in systems with 24/7 power.
• Comprehensive Protection Mechanisms: Overload, overvoltage, short-circuit, and over-temperature protection safeguard sensitive devices—e.g., overvoltage protection (≤16V DC) prevents damage to 12V sensor circuits, while short-circuit protection limits current to avoid component burnout.
• Stable Regulation (Line/Load): ≤0.5% line regulation and ≤1% load regulation ensure consistent 12V DC output—maintains stable operation of sensitive electronics even when mains voltage fluctuates (e.g., 100V~120V AC in rural areas) or load changes (e.g., 3A~17A as sensors activate).
• Slim 45mm DIN Rail Design: Compact width fits densely packed control panels—enables installation alongside ABB MCBs, contactors, and PLC modules in small enclosures (e.g., a 12-module panel can hold 2 PP12017HS units + 10 other components), optimizing space.

3. Application Fields

• Industrial Sensing & Measurement Systems: Primary application—powering 12V sensors and measurement devices:
  • Manufacturing Quality Control: Powers 12V DC precision sensors (laser micrometers, vision systems) in automotive part inspection lines; Ultra-low ripple (≤30mVp-p) ensures accurate measurements (±0.001mm), while stable regulation prevents drift in sensor readings.
  • Process Monitoring Panels: Supplies power to 12V DC process sensors (pH, conductivity, pressure) in chemical/petrochemical plants; 17A output handles up to 20 sensors + 1 data logger, and overvoltage protection shields sensitive sensor circuits from grid spikes.
• Communication & Network Equipment: Powering industrial communication devices:
  • Factory Network Cabinets: Powers 12V DC industrial Ethernet switches, Modbus gateways, and wireless access points; EMC Class B compliance avoids interference with data transmission, while wide temperature range (-20℃~+70℃) works in unconditioned outdoor cabinets.
  • Security & Surveillance Systems: Supplies power to 12V DC CCTV cameras, motion detectors, and access control readers in industrial facilities; 17A output supports up to 15 cameras + 5 controllers, and short-circuit protection prevents damage from faulty camera wiring.
• Laboratory & Test Equipment: Powering precision test devices:
  • Electronics Test Benches: Powers 12V DC oscilloscopes, signal generators, and DUT (Device Under Test) circuits in R&D laboratories; Stable regulation (≤1% load) ensures consistent test results, while low ripple prevents noise in sensitive measurements.
  • Environmental Chambers: Supplies power to 12V DC temperature/humidity sensors and control modules in climate-testing equipment; Over-temperature protection (≥85℃) withstands heat from chamber operation, and humidity tolerance works in damp test environments.
• Transportation & Logistics Systems: Powering 12V control devices:
  • Railway Signaling Systems: Powers 12V DC track sensors, signal lights, and communication modules; Wide input range (100V~240V AC) works with railway mains, and vibration resistance (1g) prevents damage from train-induced vibrations.
  • Warehouse Robotics: Supplies power to 12V DC robot sensors (LiDAR, ultrasonic), motor drivers, and control boards; 17A output handles peak loads during robot movement, while fast transient response (≤200μs) ensures stable sensor operation during sudden load changes.

4. Precautions

• Load Compatibility (Critical): Do not exceed the 17A rated output current—overloading (e.g., 20A continuous) triggers overload protection (shutdown after 10s) and may damage the module’s internal components. Calculate total load current (sum of all 12V DC devices) before installation; Use redundancy modules for loads exceeding 17A.
• Output Voltage Sensitivity: 12V DC devices are often more voltage-sensitive than 24V devices—never adjust the output voltage above 12.6V DC (maximum trim range); Overvoltage (e.g., 15V DC) can permanently damage sensors, communication modules, or precision electronics. Use a calibrated multimeter to verify voltage after adjustment.
• Installation & Wiring:
  • Input/Output Isolation: Keep input (AC) and output (DC) wiring separate—crossing wires causes noise interference (e.g., sensor signal distortion); Use shielded twisted-pair cables for DC output when wiring near AC power lines or high-frequency devices.
  • Grounding Mandate: Connect the PE terminal to a dedicated protective earth (resistance ≤0.5Ω) using 4mm²+ copper wire—improper grounding increases EMC interference and reduces shock protection; Verify grounding with a multimeter before power-on.
  • Cooling Clearance: Maintain ≥30mm clearance around the module (top/bottom/sides) for airflow—blocked cooling causes over-temperature shutdown (≥85℃); Avoid mounting near heat sources (e.g., large contactors, heaters) or in sealed enclosures without ventilation.
• Operation & Maintenance:
  • Fault Handling: After a fault (red FLT LED), identify the cause (e.g., overload = reduce load, overvoltage = check input grid) before resetting—manual reset is required for overvoltage faults (turn input power off/on); Repeated faults indicate a persistent issue (e.g., shorted sensor wiring) that must be resolved.
  • Ripple Testing: Periodically test output ripple with an oscilloscope (20MHz bandwidth)—excessive ripple (>30mVp-p) indicates capacitor degradation, requiring module replacement to prevent sensor/communication errors.
• Environmental Limitations:
  • Temperature & Humidity: Do not operate below -20℃ or above 70℃ (derate above 60℃)—low temperatures cause capacitor performance issues (slow startup), while high temperatures (＞70℃) reduce module lifespan; Avoid condensing humidity (causes terminal corrosion) by installing dehumidifiers in damp areas.
  • Vibration & Shock: Avoid mounting near high-vibration equipment (e.g., large motors, compressors)—excessive vibration (＞1g) loosens terminals or damages internal components; Use vibration dampeners for the DIN rail if needed.
• Redundancy & Backup:
  • Redundancy Module Setup: When using PP-MOD-RED for parallel operation, ensure all modules are PP12017HS (same model) and set to the same output voltage—mismatched models/voltages cause uneven load distribution and premature failure.
  • Backup Battery Compatibility: Use only ABB PP-BAT-3.6 backup batteries (3.6V, 2.3Ah)—non-compatible batteries (e.g., 6V) damage the module’s charging circuit; Connect the battery via the dedicated terminal (not directly to output terminals)

The structure and details of the product：

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