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The ABB IIMCP02 is a high-performance industrial multi-bus communication processor module engineered for seamless data conversion and integration between heterogeneous industrial buses in ABB AC800M PLC-based automation systems—exclusively compatible with AC800M main controllers (e.g., PM861/PM864/PM865) and designed to connect diverse field devices (e.g., PROFIBUS DP slaves, Modbus RTU/TCP instruments, Ethernet/IP sensors). It functions as a "communication gateway" between different bus protocols, enabling bidirectional data transmission (e.g., converting AC800M PROFIBUS DP signals to Modbus RTU for third-party meters, or Ethernet/IP data to AC800M-compatible formats) and unified monitoring of multi-bus networks. Designed for industrial-grade reliability, low latency, and flexible protocol expansion, it operates stably in complex automation environments (e.g., mixed-vendor factories, large-scale power plants, integrated chemical complexes) where heterogeneous bus systems coexist and real-time data synchronization is critical. Below is its detailed specification:
- Product Model: IIMCP02
- Order Code Reference: Typically paired with ABB system accessories (e.g., 3BSE008515R1 PROFIBUS DP cable, 3BSE003654R1 Ethernet cable, 3BSE004121R1 redundant power module)
- Product Series: ABB AC800M Communication Processor Modules (Multi-bus Gateway, Protocol Conversion)
- Core Function: Converts data between heterogeneous industrial buses (PROFIBUS DP, Modbus RTU/TCP, Ethernet/IP); synchronizes field device data with AC800M master; provides unified bus diagnostics and fault alerts; supports redundant communication for high availability
- Electrical Specifications:
- Mechanical Specifications:
- Housing Material: Flame-retardant thermoplastic (UL94 V-0); Impact resistance: IK04
- Dimensions (W×H×D): 45mm × 100mm × 160mm (fits AC800M I/O racks; DIN rail-mountable)
- Mounting: 35mm standard DIN rail (TS 35/7.5); Snap-on installation (no tools required)
- Weight: Approximately 300g
- Connectors:
- 1× 9-pin D-sub (PROFIBUS DP)
- 1× 2-terminal spring-cage (Modbus RTU RS485)
- 2× RJ45 (Modbus TCP/Ethernet/IP, 10/100Mbps)
- 2× 2-terminal spring-cage (redundant 24V DC power)
- LED Indicators:
- Power (P1/P2): Green (active); Red (fault)
- PROFIBUS (PB): Green (normal); Flashing green (data transmission); Red (fault)
- Modbus (MB): Green (normal); Flashing green (data transmission); Red (fault)
- Ethernet/IP (EI): Green (link up); Flashing green (data transmission); Red (link down/fault)
- System (SYS): Green (normal); Red (internal error)
- Environmental Ratings:
- Operating Temperature Range: -25℃~+60℃ (-13℉~140℉)
- Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
- Humidity Tolerance: ≤95% RH (non-condensing, 40℃; suitable for damp industrial areas)
- Vibration Resistance: 10~500Hz, 1g acceleration (IEC 60068-2-6; no bus disconnection)
- Shock Resistance: 15g acceleration (11ms duration, IEC 60068-2-27; maintains protocol conversion)
- EMC Immunity: Complies with IEC 61000-4-2 (ESD: ±8kV contact); IEC 61000-4-4 (EFT: ±2kV); IEC 61000-4-6 (RS: 10V/m) | Resists noise from motors/VFDs/high-voltage cables |
- Compliance Standards: IEC 61131-2 (industrial control equipment), EN 61000-6-2 (EMC immunity), UL 508 (industrial safety), CE, RoHS, IEC 61508 (SIL 2 capable for safety-related data transmission)
- Multi-Protocol Integration: Supports 4 major industrial buses (PROFIBUS DP, Modbus RTU, Modbus TCP, Ethernet/IP) in a single module—eliminates the need for multiple discrete gateways (e.g., PROFIBUS-Modbus gateway + Modbus-Ethernet/IP gateway), reducing system complexity by 60% and DIN rail space by 50%.
- Low-Latency Data Conversion: ≤5ms latency for PROFIBUS-Modbus conversion and ≤10ms for PROFIBUS-Ethernet/IP conversion ensures real-time data synchronization for time-sensitive processes (e.g., chemical reactor temperature control, power plant turbine speed regulation)—avoids process deviations caused by delayed data.
- AC800M Exclusivity & Seamless Sync: Tailored for ABB AC800M PLCs—automatically recognized by Control Builder M software, enabling drag-and-drop configuration of bus mappings (e.g., linking Modbus register 40001 to AC800M DB1.DBD0) without manual code writing, cutting setup time by 70%.
- Redundant Communication & Power: Dual redundant 24V DC power inputs (<5ms switchover) and support for redundant bus topologies (e.g., dual PROFIBUS DP, redundant Ethernet links) ensure 99.99% availability—critical for 24/7 industries (e.g., oil refineries, water treatment) where communication downtime causes significant losses.
- Comprehensive Multi-Bus Diagnostics: Detects faults across all connected buses (e.g., PROFIBUS slave offline, Modbus checksum error, Ethernet/IP link down) and sends unified alerts to AC800M DCS—reduces troubleshooting time by 80% (e.g., quickly locating a faulty Modbus meter in a 64-device network).
- Scalable Device Connectivity: Supports up to 32 PROFIBUS slaves, 32 Modbus RTU devices, and 64 Modbus TCP/Ethernet/IP devices—adapts to large-scale mixed-vendor systems (e.g., a factory with ABB PROFIBUS drives, Siemens Modbus meters, and Rockwell Ethernet/IP sensors).
- SIL 2 Safety Compliance: Meets IEC 61508 SIL 2 requirements for safety-related data transmission—enables secure transfer of critical safety signals (e.g., emergency stop status from Modbus RTU safety relays to AC800M) without additional safety gateways.
- Mixed-Vendor Factory Automation: Primary application—integrating heterogeneous bus devices:
- Automotive Component Plants: Converts data between ABB AC800M PROFIBUS DP drives, Siemens Modbus RTU temperature controllers, and Rockwell Ethernet/IP vision sensors; unifies production data (e.g., drive speed, temperature, part inspection results) in AC800M for centralized quality control.
- Electronics Contract Manufacturing: Connects ABB PROFIBUS DP SMT equipment, Omron Modbus RTU barcode scanners, and Cisco Ethernet/IP network cameras; enables real-time tracking of PCB assembly status across multi-vendor lines, reducing production bottlenecks.
- Large-Scale Power Generation: Multi-bus data integration for power systems:
- Thermal Power Plants: Converts signals from ABB AC800M PROFIBUS DP turbine controls, GE Modbus RTU pressure transmitters, and Schneider Ethernet/IP circuit breakers; synchronizes data (e.g., turbine speed, steam pressure, breaker status) for plant-wide load dispatch and fault analysis.
- Solar PV Farms: Integrates ABB PROFIBUS DP inverters, SMA Modbus RTU string combiners, and Huawei Ethernet/IP weather stations; unifies energy production data (e.g., inverter output, irradiance) in AC800M for yield optimization.
- Integrated Chemical Complexes: Cross-unit bus communication:
- Petrochemical Refineries: Connects ABB PROFIBUS DP reactor controls (crude distillation unit), Yokogawa Modbus RTU flow meters (product blending unit), and Emerson Ethernet/IP level sensors (storage tanks); enables cross-unit data sharing (e.g., distillation output → blending input) to optimize product quality.
- Specialty Chemical Plants: Converts data between ABB AC800M PROFIBUS DP dosing pumps, Endress+Hauser Modbus RTU pH meters, and Honeywell Ethernet/IP gas detectors; ensures real-time adjustment of dosing based on pH and gas concentration, complying with environmental regulations.
- Smart Water & Wastewater Networks: Multi-bus monitoring of distributed systems:
- Municipal Water Utilities: Integrates ABB PROFIBUS DP pump controls (treatment plants), Kamstrup Modbus RTU water meters (distribution networks), and IBM Ethernet/IP pressure sensors (remote pipelines); unifies data in AC800M for leak detection and demand-based pump scheduling.
- Industrial Wastewater Treatment: Connects ABB PROFIBUS DP aeration blowers, Siemens Modbus RTU DO sensors, and Rockwell Ethernet/IP sludge level sensors; synchronizes process data to optimize aeration and sludge removal, reducing energy consumption by 15%.
The structure and details of the product:

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