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ABB GM5201 Servo Motor 

1. Key Parameters

• Product Model: GM5201
• Order Code Reference: Typically paired with ABB medium-power servo drive kits (e.g., 3HAC030992-001, ACS850-04-05A-4) for procurement consistency
• Product Series: ABB Medium-Power Precision Servo Motors for Mid-Range Motion Control
• Core Function: Provides stable speed/position/torque control for medium-load automated equipment; converts electrical energy to mechanical motion with high efficiency; enables closed-loop control via integrated high-resolution feedback
• Electrical Specifications:

  Parameter	Value	Notes
  Motor Type	3-phase permanent magnet synchronous servo motor	Balanced power density for medium loads
  Rated Power	1.5kW	Optimized for mid-range industrial tasks
  Rated Voltage	380V AC (line-to-line, 3-phase)	50Hz~60Hz auto-adaptive
  Rated Current	4.6A (rms)	At rated load and speed
  Rated Speed	3000 rpm	Base speed for continuous operation
  Rated Torque	4.8 N·m	Continuous output at rated speed
  Peak Torque	14.4 N·m (300% of rated, 2.5s duration)	For acceleration/deceleration cycles
  Power Factor	0.95 (at rated load)	Minimizes reactive power consumption
  Efficiency	≥93% (at rated load; IE3 efficiency class)	Reduces energy costs for 24/7 operations
  Insulation Class	F (temperature rise class B)	Safe operation up to 155℃ winding temperature

• Feedback System:
  • Encoder Type: 19-bit absolute single-turn encoder (resolution: 524,288 counts/rev)
  • Communication Protocol: EnDat 2.2 (high-speed bidirectional data transmission with servo drives)
  • Positioning Accuracy: ±0.02° (at constant speed; minimal load variation)
  • Feedback Protection: IP65 (same as motor housing; dust/water-resistant)
• Mechanical Specifications:
  • Frame Size: 100mm (flange diameter; balanced size for medium-load equipment)
  • Shaft Diameter: 17mm (keyed, with 5mm keyway; compatible with standard industrial couplings)
  • Mounting Type: Flange-mounted (IEC 60034-7, B5 face mounting; direct load coupling)
  • Bearings: Double deep-groove ball bearings; rated life: 11,000 hours at rated speed
  • Weight: 8.2kg (balanced weight for easy integration without excessive load on machinery)
  • Protection Rating: IP65 (front shaft seal + full housing; dust-tight, resistant to low-pressure water jets)
  • Cooling Method: Natural convection (passive; no fans—reduces dust ingress and maintenance)
• Environmental Ratings:
  • Operating Temperature Range: -10℃~+45℃ (14℉~113℉)
  • Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
  • Humidity Tolerance: ≤90% RH (non-condensing, 40℃; suitable for damp industrial areas)
  • Vibration Resistance: 10~2000Hz, 2.2g acceleration (IEC 60068-2-6; no rotor or encoder damage)
  • Shock Resistance: 28g acceleration (11ms duration, IEC 60068-2-27; maintains feedback accuracy)
  • Noise Level: ≤62 dBA (at rated speed; low-noise for operator-adjacent machinery)
• Compliance Standards: IEC 60034-1 (rotating electrical machines), EN 61800-3 (adjustable speed drives), UL 1004-1 (electric motors), CE, RoHS

2. Key Features

• ABB Motion Ecosystem Compatibility: Custom-engineered for ABB ACS850 medium-power servo drives (1.5kW~3kW) and AC500 PLCs—EnDat 2.2 encoder enables plug-and-play synchronization, eliminating feedback latency or torque ripple common with third-party motors.
• Balanced Mid-Range Performance: 1.5kW rated power, 4.8N·m continuous torque, and 3000 rpm speed strike a balance for medium-load tasks (e.g., automated screw driving, conveyor positioning)—avoids overspecifying high-power motors while meeting precision demands.
• High-Precision Positioning: 19-bit absolute encoder (524k counts/rev) and ±0.02° accuracy ensure repeatable motion—critical for applications like automotive sensor assembly or electronics connector mating, where sub-millimeter precision prevents component damage.
• IP65 Industrial Durability: Dust-tight and water-resistant design withstands coolant splashes (e.g., in CNC milling) and dust accumulation (e.g., in plastic injection molding)—extends service life to ≥8 years under normal industrial operation.
• Low Inertia Rotor: Optimized rotor design (inertia: 0.008 kg·m²) minimizes mechanical lag, enabling fast acceleration/deceleration (≤0.15s for 0~3000 rpm)—suitable for high-cycle applications like packaging line indexing.
• IE3 Energy Efficiency: ≥93% efficiency at rated load reduces energy consumption by 10~15% compared to IE2 motors—lowers operating costs for continuous-production lines (e.g., 24/7 electronics assembly).
• Robust Bearing System: Double ball bearings support radial loads up to 180N (at 25mm from flange) and axial loads up to 80N—suitable for direct-coupled applications (e.g., lead screws, timing belts) without additional bearing supports.

3. Application Fields

• Automated Industrial Assembly: Primary application—medium-load precision assembly tasks:
  • Automotive Component Production: Drives robotic arm axes for sensor or connector assembly; ±0.02° accuracy ensures proper mating of delicate components (e.g., automotive ECU connectors), reducing rework rates.
  • Electronics Assembly: Powers PCB testing machine axes (e.g., probe positioning); high encoder resolution enables precise alignment of test probes with PCB pads (0.01mm tolerance), ensuring accurate fault detection.
• Industrial Robotics: Supports dynamic motion for mid-range robots:
  • SCARA Robots: Drives joint axes of 5~10kg payload SCARA robots (e.g., for pick-and-place of small components); low inertia rotor enables fast cycle times (≤1.2s per pick), increasing production throughput.
  • Palletizing Robots (Small-Scale): Powers end-effector lifting axes for small palletizers (payload ≤15kg); 300% peak torque handles sudden load changes when lifting packaged goods, ensuring stable operation.
• Packaging & Material Handling: Enables reliable motion for medium-speed lines:
  • Food Packaging Lines: Drives film sealing and cutting axes in snack packaging machines; IP65 protection resists food dust and washdown splashes, complying with FDA hygiene standards.
  • Conveyor Positioning: Powers indexing conveyors for component sorting (e.g., automotive fasteners); precise speed control (±0.3% variation) ensures components align with sorting bins, reducing misplacement.
• Specialized Medium-Duty Machinery: Optimized for custom automation:
  • Medical Device Testing: Powers precision actuators in diagnostic equipment (e.g., sample handling); low noise (<62 dBA) and high accuracy comply with medical lab standards, avoiding interference with sensitive tests.
  • Printing Machinery: Drives web tension control axes in label printing; torque control mode maintains consistent tension (±4% variation) during speed changes, preventing label smudging or web breakage.

4. Precautions

• ABB Servo Drive Compatibility: Use exclusively with ABB ACS850 medium-power servo drives (1.5kW~3kW). Non-ABB drives may not support EnDat 2.2 feedback or properly manage peak torque duration, leading to motor overheating, encoder damage, or erratic motion.
• Electrical Safety:
  • Ground the motor via the dedicated PE terminal (resistance ≤0.5Ω); poor grounding increases electrical noise in encoder signals, causing "position drift" or drive fault codes (e.g., "feedback loss").
  • Use shielded motor cables (rated for 400V AC, 8A) with the shield grounded at both the motor and drive ends—unshielded cables introduce EMI, corrupting feedback data and reducing control precision.
• Mechanical Installation:
  • Align the motor shaft with the load to ensure concentricity (axial misalignment ≤0.09mm, radial misalignment ≤0.05mm); excessive misalignment causes bearing premature wear and increases vibration, shortening service life by 30~50%.
  • Tighten flange mounting screws to ABB-specified torque (2.0 N·m for M6 screws); uneven torque distorts the housing, affecting rotor balance and increasing noise levels.
  • Do not exceed the shaft’s radial load limit (180N at 25mm from the flange); use a flexible coupling for misaligned loads or a gearbox for heavy radial forces—overloading the shaft damages bearings and may cause shaft bending.
• Operation & Load Limits:
  • Do not exceed the 2.5s peak torque duration; sustained peak torque (≥14.4N·m) causes winding overheating (exceeding insulation class F limits) and permanent damage—configure ACS850 drive parameters to enforce peak duration and current limits.
  • Operate within the rated speed range (0~3000 rpm); overspeed (>3600 rpm) risks rotor mechanical failure and encoder signal corruption, triggering drive emergency shutdowns.
• Environmental & Maintenance Care:
  • Avoid operating above +45℃; high temperatures reduce bearing lubricant viscosity and increase winding resistance, lowering efficiency and activating thermal protection (motor shutdown).
  • Clean the motor exterior with a dry, lint-free cloth or low-pressure compressed air (≤60 psi); do not use water, solvents, or high-pressure jets—moisture or chemical ingress damages the encoder or bearing.
  • Inspect the shaft seal quarterly (in IP65 applications); replace the seal if cracks, wear, or oil leakage are visible—failed seals allow dust/water into the motor, causing bearing corrosion or encoder malfunction.
• Encoder Protection:
  • Do not disconnect encoder cables while the drive is powered; voltage spikes from the drive may damage the encoder’s electronic components, requiring full encoder replacement (not field-repairable).
  • Route encoder cables separately from motor power cables (minimum distance: 15cm); power cable EMI disrupts encoder signals, leading to "lost position" faults or positioning errors

The structure and details of the product：

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