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ABB GF5101 Servo Motor 

1. Key Parameters

• Product Model: GF5101
• Order Code Reference: Typically paired with ABB compact servo drive kits (e.g., 3HAC030993-001, ACS850-04-03A-4) for procurement consistency
• Product Series: ABB Compact Precision Servo Motors for Light-to-Medium Duty Applications
• Core Function: Provides precise speed/position/torque control for compact automated equipment; converts electrical energy to mechanical motion with high efficiency; enables closed-loop control via integrated high-resolution feedback
• Electrical Specifications:

  Parameter	Value	Notes
  Motor Type	3-phase permanent magnet synchronous servo motor	High power density for compact size
  Rated Power	1.0kW	Optimized for light-to-medium loads
  Rated Voltage	380V AC (line-to-line, 3-phase)	50Hz~60Hz auto-adaptive
  Rated Current	3.1A (rms)	At rated load and speed
  Rated Speed	3000 rpm	Base speed for continuous operation
  Rated Torque	3.2 N·m	Continuous output at rated speed
  Peak Torque	9.6 N·m (300% of rated, 2s duration)	For acceleration/deceleration cycles
  Power Factor	0.94 (at rated load)	High energy efficiency
  Efficiency	≥92% (at rated load; IE3 efficiency class)	Reduces energy consumption
  Insulation Class	F (temperature rise class B)	Safe operation up to 155℃ winding temp

• Feedback System:
  • Encoder Type: 17-bit absolute single-turn encoder (resolution: 131,072 counts/rev)
  • Communication Protocol: EnDat 2.2 (high-speed, bidirectional data transmission with servo drives)
  • Positioning Accuracy: ±0.03° (at constant speed; no load variation)
  • Feedback Protection: IP65 (same as motor housing; dust/water-resistant)
• Mechanical Specifications:
  • Frame Size: 80mm (flange diameter; compact design for tight spaces)
  • Shaft Diameter: 14mm (keyed, with 5mm keyway; compatible with standard couplings)
  • Mounting Type: Flange-mounted (IEC 60034-7, B5 face mounting; direct coupling to loads)
  • Bearings: Single deep-groove ball bearing (front); rated life: 12,000 hours at rated speed
  • Weight: 4.8kg (lightweight for easy integration into compact machinery)
  • Protection Rating: IP65 (front shaft seal + housing; dust-tight, resistant to low-pressure water jets)
  • Cooling Method: Natural convection (passive; no fans—reduces dust ingress and noise)
• Environmental Ratings:
  • Operating Temperature Range: -10℃~+40℃ (14℉~104℉)
  • Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
  • Humidity Tolerance: ≤90% RH (non-condensing, 40℃; suitable for damp assembly areas)
  • Vibration Resistance: 10~2000Hz, 2g acceleration (IEC 60068-2-6; no rotor or encoder damage)
  • Shock Resistance: 25g acceleration (11ms duration, IEC 60068-2-27; maintains feedback accuracy)
  • Noise Level: ≤60 dBA (at rated speed; low-noise for office-adjacent manufacturing)
• Compliance Standards: IEC 60034-1 (rotating electrical machines), EN 61800-3 (adjustable speed drives), UL 1004-1 (electric motors), CE, RoHS

2. Key Features

• ABB Motion Ecosystem Compatibility: Custom-engineered for ABB ACS850 compact servo drives (0.5kW~2kW) and AC500 PLCs—EnDat 2.2 encoder enables plug-and-play synchronization with drives, eliminating feedback latency or compatibility issues common with third-party motors.
• Compact High-Power Density: 80mm frame size and 4.8kg weight deliver 1.0kW power and 3.2N·m torque—ideal for space-constrained equipment (e.g., small robotic arms, desktop SMT machines) where larger servo motors cannot fit.
• Precision Positioning: 17-bit absolute encoder (131k counts/rev) and ±0.03° accuracy ensure repeatable motion control—critical for applications like PCB micro-drilling or small component assembly, where sub-millimeter precision is required.
• IP65 Industrial Protection: Dust-tight and water-resistant housing (including encoder) withstands coolant splashes (e.g., in small CNC mills) and dust accumulation (e.g., in plastic 3D printing stations)—reduces maintenance and extends service life in harsh compact environments.
• Low Inertia Rotor: Optimized rotor design (inertia: 0.0025 kg·m²) minimizes mechanical lag, enabling fast acceleration/deceleration (≤0.2s for 0~3000 rpm)—suitable for high-cycle applications like small-scale pick-and-place robots.
• Energy Efficiency (IE3 Class): ≥92% efficiency at rated load reduces energy consumption compared to standard compact motors—lowers operating costs for 24/7 light-duty production lines (e.g., electronic component testing).
• Low-Noise Operation: ≤60 dBA at rated speed makes it suitable for office-adjacent manufacturing (e.g., medical device assembly) or collaborative workspaces, avoiding noise pollution and improving worker comfort.

3. Application Fields

• Compact Electronics Manufacturing: Primary application—precision motion for small-scale electronic production:
  • Desktop SMT Machines: Drives X/Y positioning axes of compact surface mount technology (SMT) machines; 17-bit encoder ensures 0.02mm component placement accuracy, while compact size fits desktop-level equipment for small-batch PCB production.
  • PCB Micro-Drilling: Powers spindle positioning axes of small PCB drilling machines; low inertia enables fast tool positioning (≤0.3s per hole), and IP65 protection resists dust from drilling debris.
• Small-Scale Packaging & Sorting: Enables high-speed, space-efficient motion control:
  • Miniature Labeling Machines: Drives label feed and application axes; precise speed control (±0.5% variation) ensures uniform label alignment on small products (e.g., cosmetic bottles), while low noise operation suits retail-adjacent packaging.
  • Electronic Component Sorting: Powers conveyor positioning axes in compact sorting systems (e.g., for resistors/capacitors); 300% peak torque handles sudden load changes when diverting components to different bins.
• Collaborative & Small Robotics: Supports dynamic motion for lightweight robots:
  • Small Collaborative Robots (Cobots): Drives joint axes of cobots with ≤3kg payload (e.g., assembly assistants); compact size and low weight reduce robot arm inertia, while precision positioning ensures safe human-robot collaboration.
  • Educational Robotics: Integrates into university or vocational training robots; easy compatibility with ABB ACS850 drives simplifies programming teaching, and IP65 protection withstands classroom wear-and-tear.
• Specialized Light-Duty Machinery: Optimized for custom compact automation:
  • Medical Device Assembly: Powers precision dispensing axes for small medical parts (e.g., syringe plungers); low noise (<60 dBA) and high accuracy comply with cleanroom standards, avoiding contamination risks.
  • 3D Printing (Industrial FDM): Drives extruder and build plate axes of industrial-grade FDM printers; precise position control (±0.03°) ensures layer uniformity, and IP65 protection resists filament dust.

The structure and details of the product：

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