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ABB ES1000-9676 Electronic Module  

1. Key Parameters

• Product Model: ES1000-9676
• Order Code Reference: Typically paired with ABB automation system kits (e.g., 3ABD00021096) for procurement consistency
• Product Series: ABB Industrial Signal Conditioning & Interface Electronic Modules
• Core Function: Conditions analog/digital sensor signals; converts signal formats (e.g., 4~20mA to 0~10V); enables communication between field devices and ABB controllers; provides real-time signal monitoring and fault detection
• Input/Output (I/O) Specifications:

  I/O Type	Number of Channels	Signal Range/Type	Key Performance Metrics
  Analog Inputs (AI)	8	Configurable: 4~20mA DC / 0~10V DC / ±5V DC	Accuracy: ±0.1% of full scale; Resolution: 16-bit; Response Time: ≤50μs
  Analog Outputs (AO)	4	Configurable: 4~20mA DC / 0~10V DC	Accuracy: ±0.2% of full scale; Load Capacity: ≤500Ω (voltage mode) / ≤30V (current mode)
  Digital Inputs (DI)	12	24V DC (sinking/sourcing)	Input Voltage: 18~30V DC (logic "1"), ≤5V DC (logic "0"); Debounce Time: 0.1~100ms (configurable)
  Digital Outputs (DO)	6	24V DC (sourcing)	Max Output Current: 1A per channel; Total Current: 4A; Short-Circuit Protection: Built-in

• Communication Interfaces:
  • Built-in Protocols: Modbus RTU (RS485 port; baud rate: 9600~115200 bps; parity: None/Even/Odd)
  • Optional Protocols: Profinet RT / EtherNet/IP (via plug-in communication module)
  • Controller Compatibility: ABB AC500 PLCs, ABB 800xA DCS, ABB IRC5 robot controllers (via auxiliary interface)
• Electrical Specifications:
  • Power Supply: 24V DC (nominal); 18~30V DC (wide input range); Typical Current: 0.6A; Max Current: 1.0A
  • Power Consumption: ≤12W (total, at full I/O load)
  • Isolation: 2.5kVrms (between I/O channels, power supply, and communication ports; prevents ground loops)
  • EMC Immunity: Compliant with IEC 61000-6-2 (industrial environment); Surge Protection: ±2kV (contact discharge), ±4kV (air discharge)
• Mechanical Specifications:
  • Housing Type: Flame-retardant plastic (UL94 V-0); DIN rail-mountable (35mm standard rail)
  • Dimensions (W×H×D): 45mm × 144mm × 105mm (compact design for dense control cabinets)
  • Mounting: DIN rail-mounted (no additional brackets required); Optional panel mounting via adapter
  • Weight: Approximately 320g
  • LED Indicators (front panel):
    • Power (PWR): Green (module powered on); Red (power fault/undervoltage)
    • I/O Status (AI/AO/DI/DO): Green (signal valid/active); Red (signal fault/overload)
    • Communication (COM): Green (communication normal); Blinking Green (data transmission); Red (communication fault)
    • Fault (FLT): Amber (non-critical warning); Red (critical fault requiring shutdown)
• Environmental Ratings:
  • Operating Temperature Range: -20℃~+60℃ (-4℉~140℉)
  • Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
  • Humidity Tolerance: ≤95% RH (non-condensing, 40℃; suitable for damp industrial settings)
  • Vibration Resistance: 10~500Hz, 2g acceleration (IEC 60068-2-6; no solder joint failure)
  • Shock Resistance: 30g acceleration (11ms duration, IEC 60068-2-27; maintains structural integrity)
• Compliance Standards: IEC 61131-2 (industrial control equipment), EN 61000-6-2 (EMC immunity), UL 508 (industrial safety), CE, RoHS

2. Key Features

• Multi-Functional Signal Conditioning: Supports 8 analog inputs (configurable for 4~20mA/0~10V/±5V) and 4 analog outputs, enabling seamless integration of diverse field sensors (e.g., pressure, temperature, flow) and actuators (e.g., valves, pumps)—eliminates the need for separate signal converters.
• High-Precision Signal Processing: 16-bit resolution and ±0.1% accuracy for analog inputs ensure reliable data acquisition from sensitive sensors (e.g., industrial RTDs, strain gauges), critical for precision process control (e.g., chemical dosing, temperature regulation).
• Industrial-Grade Robustness: 2.5kVrms isolation between I/O channels, power supply, and communication ports prevents ground loops and voltage transients; EMC compliance (IEC 61000-6-2) resists electrical noise from nearby motors or high-voltage equipment—ensures stable operation in noisy environments.
• Flexible Communication: Built-in Modbus RTU (RS485) for easy integration with ABB PLCs/DCS; optional Profinet RT/EtherNet/IP support via plug-in modules adapts to diverse factory network architectures (e.g., migrating from legacy Modbus to real-time Profinet).
• Configurable I/O & Diagnostics: I/O parameters (signal range, debounce time, fault thresholds) configurable via ABB Configuration Software; on-board LEDs and fault logging (stores up to 50 events) enable quick troubleshooting—reduces downtime by identifying issues (e.g., sensor loss, output overload) without specialized tools.
• Compact DIN Rail Design: 45mm width fits tight control cabinets, maximizing space efficiency in dense automation setups (e.g., process control panels with multiple I/O modules); flame-retardant UL94 V-0 housing complies with industrial safety standards, preventing fire spread in case of component failure.
• Wide Voltage & Temperature Range: 18~30V DC power input adapts to unstable industrial grids; -20℃~+60℃ operating temperature range supports deployment in extreme environments (e.g., cold storage facilities, high-temperature boiler rooms).

3. Application Fields

• Industrial Process Control: Primary application—signal conditioning and integration for process automation:
  • Chemical & Petrochemical Plants: Conditions analog signals from pressure/temperature sensors (e.g., in reactor vessels) and transmits data to ABB 800xA DCS; analog outputs control valve actuators for precise chemical dosing, ensuring compliance with process safety standards.
  • Water & Wastewater Treatment: Integrates flow meter signals (4~20mA) and level sensor data (0~10V) with ABB AC500 PLCs; digital outputs trigger pump start/stop and alarm systems, optimizing water treatment cycles and preventing overflow.
• Manufacturing Automation: Supports machine-level control and monitoring:
  • Automotive Component Production: Conditions force sensor signals (strain gauge inputs) for robotic assembly cells (e.g., bolt tightening); high precision (±0.1% accuracy) ensures consistent torque application, reducing component defects.
  • Food & Beverage Processing: Converts analog temperature signals (from oven sensors) to 4~20mA for ABB PLCs; digital inputs monitor conveyor safety interlocks, while outputs control heater elements—ensures compliance with food safety regulations (e.g., HACCP) via precise temperature control.
• Energy & Infrastructure: Enables reliable monitoring of critical systems:
  • Power Generation: Integrates voltage/current sensor data (from transformers) with ABB DCS; communication via Modbus RTU transmits real-time grid parameters, supporting load balancing and fault detection in power plants.
  • Renewable Energy (Solar/Wind): Conditions analog signals from solar panel irradiance sensors or wind turbine speed sensors; digital outputs control auxiliary systems (e.g., cooling fans, brake actuators), optimizing energy production and protecting equipment from overload.
• Legacy System Upgrades: Modernizes aging automation setups:
  • Factory Retrofits: Replaces obsolete analog signal converters in legacy manufacturing lines (e.g., automotive stamping plants); integrates with existing ABB PLCs via Modbus RTU, extending system lifespan without full controller replacement.

The structure and details of the product：

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