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ABB EI812F 3BDH000021R1 Ethernet module

ABB EI812F 3BDH000021R1 Ethernet module

ABB EI812F 3BDH000021R1 Ethernet module

  • Item NO.:

    EI812F 3BDH000021R1
  • Payment:

    T/T
  • Price:

    $600
  • Product Origin:

    Sweden
  • Color:

    NEW
  • Lead Time:

    In stock

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ABB EI812F (Order Code: 3BDH000021R1) Ethernet Module  

The ABB EI812F (with unique order code 3BDH000021R1) is a high-performance industrial Ethernet module designed for seamless integration with ABB’s AC 500-S and AC 500-eCo programmable logic controller (PLC) systems. As a critical communication interface, it enables reliable data exchange between the PLC and Ethernet-based industrial networks, supporting standard industrial protocols for connectivity with HMIs, SCADA systems, peer controllers, and other Ethernet-enabled devices. Engineered for robustness, high-speed transmission, and resistance to industrial interference, it enhances the networking capabilities of AC 500-based automation systems in diverse industrial environments. Below is its detailed specification:

1. Key Parameters

  • Product Model: EI812F
  • Order Code/Part Number: 3BDH000021R1 (unique identifier for procurement and PLC compatibility verification)
  • Product Series: ABB AC 500-S/eCo Ethernet Communication Modules
  • Core Function: Enables Ethernet-based data communication between AC 500 PLCs and industrial networks; supports standard protocols for HMI/SCADA integration and device interoperability
  • Communication Specifications:
    • Protocols Supported: Modbus-TCP, Ethernet/IP (client/server), TCP/IP, UDP/IP, and ABB proprietary protocols for PLC-to-PLC communication
    • Network Interface: 2× 10/100Base-TX Ethernet ports (RJ45; supports copper cabling)
    • Data Transfer Rate: 10/100Mbps (auto-negotiation; full-duplex mode)
    • Redundancy Support: Built-in network redundancy (via dual ports); supports Media Redundancy Protocol (MRP) for <50ms failover
    • Maximum Connections: 64 concurrent TCP/IP connections (accommodates multiple HMI clients and network devices)
    • Latency: ≤2ms (for real-time data packets; ensures timely response in control applications)
  • Electrical Specifications:
    • Power Supply (Backplane): 5V DC (from AC 500 PLC rack power supply; typical current: 0.25A; maximum current: 0.4A)
    • Power Consumption: ≤2W (total, including communication and processing)
    • Isolation: 1kVrms (between Ethernet ports and backplane; 500Vrms between individual Ethernet ports)
    • Surge Protection: IEC 61000-4-5 (±2kV contact discharge; ±4kV air discharge for Ethernet ports)
    • EMC Immunity: Compliant with IEC 61000-6-2 (industrial environment); resistant to electromagnetic interference from motors and drives
  • Mechanical Specifications:
    • Housing Type: Reinforced flame-retardant plastic (UL94 V-0; for EMI shielding and mechanical durability)
    • Dimensions (W×H×D): 86.1mm × 102mm × 58.5mm (1-module width; fits AC 500 standard DIN rail racks)
    • Mounting: DIN rail-mounted (35mm standard DIN rail per EN 60715) + backplane connector (for PLC integration)
    • Weight: Approximately 180g
    • LED Indicators:
      • Power (PWR): Green (module powered on); Red (power fault)
      • Backplane Communication (BUS): Green (normal communication with PLC); Red (communication fault)
      • Ethernet Port 1 (ETH1): Green (link active); Blinking Green (data transmission); Red (link fault)
      • Ethernet Port 2 (ETH2): Green (link active); Blinking Green (data transmission); Red (link fault)
      • Redundancy (RED): Green (redundancy active); Amber (failover in progress); Red (redundancy fault)
  • Environmental Ratings:
    • Operating Temperature Range: -40℃~+70℃ (-40℉~158℉)
    • Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
    • Humidity Tolerance: ≤95% RH (non-condensing, 40℃)
    • Vibration Resistance: 10~500Hz, 2g acceleration (IEC 60068-2-6; no communication loss)
    • Shock Resistance: 30g acceleration (11ms duration, IEC 60068-2-27; maintains port integrity)
    • Ingress Protection: IP20 (suitable for installation in control cabinets)
  • Compliance Standards: IEEE 802.3 (Ethernet standards), IEC 61131-3 (industrial communication), UL 508 (industrial safety), CE, RoHS

2. Key Features

  • Dual Ethernet Ports with Redundancy: Two 10/100Mbps ports support network redundancy via MRP, enabling automatic failover (<50ms) to ensure uninterrupted communication in mission-critical applications (e.g., manufacturing lines, water treatment plants).
  • Multi-Protocol Support: Compatible with Modbus-TCP and Ethernet/IP, facilitating seamless integration with diverse industrial systems (e.g., Rockwell HMI, Siemens SCADA, third-party data loggers) without requiring protocol converters.
  • High Connection Capacity: Supports 64 concurrent TCP/IP connections, allowing the PLC to communicate with multiple devices simultaneously—ideal for complex automation networks with distributed HMIs and monitoring systems.
  • Seamless AC 500 Integration: Plug-and-play compatibility with AC 500-S and AC 500-eCo PLCs. Configuration via ABB Automation Builder software simplifies network setup, protocol selection, and connection management—no custom drivers required.
  • Robust Isolation & Surge Protection: 1kVrms isolation between ports and backplane, combined with surge protection, minimizes interference from industrial noise (e.g., motor starters, variable-speed drives) and protects against voltage spikes.
  • Industrial-Grade Durability: Wide operating temperature range (-40℃~+70℃), vibration/shock resistance, and UL94 V-0 flame-retardant housing ensure reliable performance in harsh environments (e.g., mining sites, chemical plants, outdoor installations).
  • Efficient Power Consumption: Low power draw (≤2W) reduces heat generation, extending the lifespan of the module and surrounding components—no additional cooling required for standard rack configurations.

3. Application Fields

  • AC 500 PLC Network Integration: Primary application—connects AC 500-S/eCo PLCs to Ethernet-based systems in:
    • Manufacturing Automation: Transmits production data (e.g., machine status, output rates) to HMIs and MES (Manufacturing Execution Systems) in automotive, electronics, and packaging lines.
    • Water & Wastewater Treatment: Enables communication between PLCs and SCADA systems for monitoring pump status, chemical dosing rates, and effluent quality.
    • Building Automation: Links AC 500-eCo PLCs to HVAC control systems, lighting panels, and security devices via Ethernet/IP.
  • Industrial Data Acquisition: Collects and transmits real-time process data to historians and analytics platforms in:
    • Food & Beverage Processing: Sends batch records, temperature profiles, and equipment health data to compliance systems (e.g., FDA/GMP reporting).
    • Mining Operations: Transmits crusher performance metrics, conveyor speeds, and safety sensor data to central monitoring stations.
  • Redundant Control Architectures: Supports fault-tolerant networks in critical applications:
    • Power Generation Auxiliaries: Ensures continuous communication between PLCs and turbine control systems, preventing data loss during network disruptions.
    • Pharmaceutical Production: Maintains connectivity with sterile processing equipment and recipe management systems to avoid batch interruptions.
  • Remote Monitoring: Facilitates data transmission to remote operation centers (via secure VPN) in:
    • Renewable Energy Installations: Sends solar inverter output and wind turbine status data to centralized monitoring platforms.
    • Oil & Gas Pipelines: Transmits pressure, flow, and valve position data from remote pumping stations to control centers.

4. Precautions

  • PLC Compatibility: Use exclusively with ABB AC 500-S and AC 500-eCo PLC systems. Installation in non-AC 500 racks (e.g., Siemens S7, Rockwell ControlLogix) will cause backplane communication failure and damage the module.
  • Redundancy Configuration: Configure MRP via ABB Automation Builder to enable proper failover. Mismatched redundancy settings (e.g., incorrect ring topology) will prevent automatic switchover during network faults.
  • Ethernet Cable Requirements: Use shielded Cat5e or higher Ethernet cables (24AWG) with properly grounded shields. Unshielded or low-grade cables increase EMI susceptibility and signal degradation, especially in noisy industrial environments.
  • Network Security: Implement industrial firewalls and access controls to prevent unauthorized access to the module. Avoid direct connection to public networks—use VPNs for remote communication in critical infrastructure.
  • Grounding Practices: Connect the module’s ground terminal to the AC 500 rack’s common ground (resistance ≤1Ω). Ensure Ethernet cable shields are grounded at both ends to maximize EMI protection.
  • Firmware Updates: Keep firmware updated via Automation Builder to ensure protocol compatibility and security patches. Back up configurations before updating—mismatched firmware with the PLC causes communication errors.
  • Maintenance Checks: Inspect quarterly:
    • Verify LED status (no red faults; redundancy indicator green; ports blinking for active data transfer).
    • Test redundancy by disconnecting the primary Ethernet cable—confirm failover to the secondary port within 50ms.
    • Clean Ethernet ports with compressed air to remove dust—dirty connectors cause intermittent link failures

The structure and details of the product:

 

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