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ABB DSTA180 connection unit

ABB DSTA180 connection unit

ABB DSTA180 connection unit

  • Item NO.:

    DSTA180
  • Payment:

    T/T
  • Price:

    $1800
  • Product Origin:

    Sweden
  • Color:

    NEW
  • Lead Time:

    In stock

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ABB DSTA180 Connection Unit  

The ABB DSTA180 is an industrial-grade multi-functional connection unit engineered for flexible wiring consolidation, signal distribution, and basic circuit protection in ABB AC500 series PLC systems and mid-scale industrial automation networks—specifically optimized for applications requiring versatile connectivity between field devices (sensors, actuators) and AC500 I/O modules in harsh industrial environments (manufacturing workshops, process control auxiliary systems, utility substation secondary controls, and renewable energy microgrids). It functions as a "universal wiring hub," supporting both digital and low-precision analog signals, simplifying power distribution, and safeguarding PLC modules from common wiring faults. Designed to prioritize flexibility, ease of installation, and cost-effectiveness for mixed-signal automation scenarios, it balances versatility, durability, and seamless integration for mid-scale wiring needs. Below is its detailed specification:

1. Key Parameters

      • Product Model: DSTA180
      • Product Series: ABB AC500 Series Industrial Multi-Functional Connection Units (Mixed-Signal Wiring Management)
      • Core Function: Provides 24-channel mixed-signal connectivity (16 digital + 8 low-precision analog); supports 24V DC power distribution for field devices; integrates basic overcurrent protection and noise suppression; enables flexible wiring between field sensors/actuators and AC500 I/O modules; supports DIN rail mounting; ensures stable signal/power transmission for mid-scale automation systems
      • Wiring & Signal Specifications:
        Parameter Details Performance Metrics
        Channel Configuration - Channel Type: 16 digital channels (input/output, configurable) + 8 analog channels (4-20mA / 0-10V, fixed)
        - Terminal Type: Screw-clamp terminals (accepts 24AWG~14AWG copper wires, max 2.5mm²)
        - Wiring Capacity: 2 wires per terminal (parallel connections for shared power/signal)
        - Power Distribution: 2 dedicated 24V DC power rails (max 10A total) for field devices
        - Marking: Color-coded terminals (gray = digital, orange = analog, red/black = power) + pre-printed labels (D1~D16, A1~A8, +24V, GND)
        Mixed-signal design eliminates the need for separate digital/analog connection units, reducing cabinet clutter; 24V power rails simplify power distribution for 10+ field devices (no separate power supplies needed); color coding minimizes wiring errors (critical for mixed-signal systems)
        Protection & Signal Integrity - Overcurrent Protection: 16× 315mA slow-blow fuses (digital channels) + 8× 500mA slow-blow fuses (analog channels); 1× 10A circuit breaker (power rails)
        - Signal Suppression: Passive RC filters (1kHz cutoff for analog channels); 50Hz/60Hz line noise filtering for digital channels
        - ESD Protection: 6kV contact discharge (IEC 61000-4-2) per signal channel
        - Reverse Polarity Protection: Diode-based (digital input channels and power rails, ≤24V DC)
        Fuses/circuit breakers protect AC500 I/O modules (e.g., DSMB178 digital, DSMB340 analog) from shorted field wires; passive filtering reduces noise for low-precision analog tasks (e.g., room temperature monitoring); ESD protection safeguards against static discharge during maintenance
      • Mechanical & Environmental Specifications:
        Parameter Details Performance Metrics
        Mechanical Design - Dimensions: 130mm (W) × 90mm (H) × 60mm (D)
        - Mounting Type: DIN rail mount (EN 50022, 35mm, tool-less snap-on)
        - Housing Material: Flame-retardant thermoplastic (UL 94 V0) with reinforced top/bottom panels
        - Weight: Approximately 380g
        - Indicators: 24× channel status LEDs (green = normal; red = overcurrent/fault); 1× power rail LED (green = 24V present); 1× fault summary LED (yellow = 1+ channel fault)
        Compact design fits in standard AC500 control cabinets; reinforced housing resists accidental impacts during wiring; summary LED enables quick identification of system faults (no need to scan all 24 channel LEDs), simplifying troubleshooting
        Environmental Ratings - Operating Temperature Range: -20℃~+65℃ (-4℉~149℉)
        - Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
        - Humidity Tolerance: 5%~95% RH (non-condensing, 40℃)
        - Vibration Resistance: 10~500Hz, 0.8g acceleration (IEC 60068-2-6)
        - Shock Resistance: 15g (11ms half-sine, IEC 60068-2-27)
        - EMC Compliance: EN 61000-6-2 (immunity: Level 2); EN 61000-6-3 (emission: Class B)
        -20℃~+65℃ range suits unconditioned industrial spaces (e.g., workshop tool cabinets, outdoor utility boxes); vibration resistance prevents terminal loosening in mobile equipment (e.g., portable control panels); Level 2 EMC immunity avoids interference from small motors or office equipment
      • Compliance Specifications:
        Parameter Details Performance Metrics
        Safety & Compliance - Safety Standards: CE, UL 508, CSA C22.2 No.14, IEC 61131-2 (industrial control)
        - Flame Retardancy: Housing (UL 94 V0); internal wiring (UL 1015, 105℃)
        - RoHS Compliance: EU RoHS 2.0 (Restriction of Hazardous Substances)
        - EMC Standards: IEC 61000-6-2 (immunity), IEC 61000-6-3 (emission)
        UL 508/CSA certification ensures compliance with North American industrial safety requirements; flame-retardant design reduces fire risk in dense cabinet configurations; RoHS compliance meets global environmental regulations for hazardous substance limits

2. Core Features

      • Mixed-Signal Versatility (16 Digital + 8 Analog): Supports both digital (limit switches, relays) and low-precision analog (temperature transducers, basic pressure sensors) signals—eliminates the need for separate connection units for digital and analog wiring, reducing cabinet clutter and inventory costs; ideal for mid-scale systems with mixed I/O needs (e.g., 12 digital sensors + 4 analog monitors + 4 digital actuators).
      • Integrated 24V DC Power Distribution: 2 dedicated power rails (10A max) for field devices—simplifies power supply to multiple sensors/actuators (no separate terminal blocks for power wiring); 10A circuit breaker protects against power rail overcurrent (e.g., shorted power wires), safeguarding both the unit and connected devices.
      • Layered Fault Protection: Per-channel fuses (digital: 315mA, analog: 500mA) + ESD/reverse polarity protection—covers common wiring faults (shorted sensors, incorrect polarity, electrostatic discharge); replaceable fuses enable easy maintenance (no unit replacement needed for blown fuses), reducing repair time and costs.
      • Simplified Wiring & Diagnostics: Color-coded terminals + pre-printed labels + summary LED—technicians can quickly identify wire types (digital/analog/power) and locate faults (red LED = overcurrent, yellow = summary fault) without disconnecting wiring; reduces wiring time by 30% vs. unlabeled units, especially for mixed-signal setups.
      • Industrial-Grade Durability: UL 94 V0 flame-retardant housing + -20℃~+65℃ operating range—withstands harsh industrial conditions (dust, moisture, temperature fluctuations) that damage low-grade connection units; 15g shock resistance survives accidental impacts during cabinet maintenance, extending service life to 7+ years.
      • Tool-Less Installation: Snap-on DIN rail mounting + easy-access fuse compartment—installs in <2 minutes (no brackets or specialized tools); fuse compartment opens without removing the unit from the rail, enabling fast fuse replacement during maintenance (no wiring disconnection required).
      • Seamless AC500 Integration: Designed for compatibility with AC500 I/O modules (e.g., DSMB178 digital, DSMB340 analog)—connects directly between field devices and PLC modules via standard wiring; no configuration or calibration needed, ensuring plug-and-play deployment in AC500 automation networks.

3. Application Fields

      • Manufacturing Automation: Workshop Equipment Wiring:
        • Electronics Repair Workshops: Connects sensors/actuators for small-scale test benches—16 digital channels handle 8 limit switches (PCB positioning) + 8 relay outputs (test fixtures); 8 analog channels monitor 4 temperature sensors (soldering irons) + 4 voltage sensors (power supplies); integrated 24V rails power all devices, reducing bench clutter.
        • Small-Scale Assembly Lines: Consolidates wiring for manual assembly stations—16 digital channels handle 10 photoelectric sensors (part presence) + 6 solenoid valves (grippers); 8 analog channels monitor 4 pressure sensors (clamp force); color coding simplifies wiring for non-specialized maintenance teams.
      • Process Control: Auxiliary System Wiring:
        • Chemical Plant Auxiliary Pumps: Connects controls for secondary pump systems—16 digital channels handle 8 float switches (tank level) + 8 relay outputs (pump starters); 8 analog channels monitor 4 flow sensors (reagent dosing) + 4 temperature sensors (pump bearings); overcurrent protection prevents damage from water-induced short circuits.
        • Food Processing Auxiliary Lines: Connects sensors for packaging auxiliary equipment—16 digital channels handle 6 limit switches (package alignment) + 10 relay outputs (sealing heaters); 8 analog channels monitor 4 temperature sensors (sealing heads) + 4 humidity sensors (product storage); UL 94 V0 housing meets food industry fire safety standards.
      • Energy & Utilities: Substation Secondary Controls:
        • Small Power Substations: Connects auxiliary monitoring devices—16 digital channels handle 8 status switches (breaker position) + 8 relay outputs (fan controls); 8 analog channels monitor 4 current sensors (auxiliary transformers) + 4 voltage sensors (battery banks); -20℃~+65℃ range suits outdoor substation cabinets.
        • Solar PV Microgrids (100kW~500kW): Connects inverter auxiliary sensors—16 digital channels handle 8 status switches (inverter on/off) + 8 relay outputs (cooling fans); 8 analog channels monitor 4 current sensors (PV strings) + 4 voltage sensors (DC bus); integrated power rails simplify wiring in inverter control cabinets.
      • Building Automation: Commercial Facility Controls:
        • Office Building HVAC Auxiliaries: Connects sensors for zone HVAC controls—16 digital channels handle 8 door switches (occupancy) + 8 relay outputs (damper actuators); 8 analog channels monitor 4 temperature sensors (office zones) + 4 CO₂ sensors (conference rooms); compact design fits in wall-mounted electrical panels.
        • Retail Store Display Controls: Connects lighting and sensor controls for product displays—16 digital channels handle 8 motion sensors (aisle traffic) + 8 relay outputs (display lighting); 8 analog channels monitor 4 temperature sensors (refrigerated displays) + 4 light sensors (ambient light); ESD protection safeguards against static discharge from customers.

4. Precautions

    • System Compatibility (Critical): Use exclusively with 24V DC field devices and AC500 I/O modules—do not connect to AC-powered devices (e.g., 120V AC relays) or high-current loads (>315mA for digital channels, >500mA for analog channels, >10A for power rails); ensure analog signals are low-precision (≤±1% error tolerance)—not suitable for critical precision tasks (e.g., semiconductor wafer etching).
    • Installation & Wiring Safety:
      • Wiring Practices:
        • Follow color coding (gray = digital, orange = analog, red = +24V, black = GND)—incorrect power wiring (e.g., +24V to signal terminals) causes permanent damage to the unit or PLC modules; use 24AWG~14AWG copper wires and torque terminals to 0.5~0.8 N·m to prevent vibration-induced loosening (high resistance causes signal dropout).
        • Separate power rails from signal terminals (≥20mm clearance)—reduces noise coupling from power wiring to analog signals; avoid routing the unit near high-noise devices (e.g., VFDs, welding machines) to prevent signal interference.
      • Fuse/Circuit Breaker Replacement:
        • Replace digital channel fuses only with 315mA slow-blow fuses and analog channel fuses with 500mA slow-blow fuses (ABB part nos. F315mA-SB, F500mA-SB); reset the 10A power rail circuit breaker by pressing the reset button after resolving overcurrent issues—do not bypass fuses/circuit breakers (fire hazard).
    • Operation & Maintenance:
      • Fault Handling:
        • If the yellow summary LED illuminates: 1) Scan channel LEDs to identify red (faulty) channels; 2) Disconnect the affected device and check for short circuits or overcurrent; 3) Replace blown fuses or reset the power rail circuit breaker—if faults persist, replace the device (not the connection unit).
        • If analog signals are noisy: 1) Verify analog wires are separated from power rails; 2) Use shielded cables for analog signals (ground shields at the unit end only); 3) Relocate the unit away from high-noise equipment if possible.
      • Regular Inspection:
        • Monthly: Check LEDs (green = normal, red = fault, yellow = summary fault); inspect terminal screws for tightness (re-torque to 0.5~0.8 N·m if loose); clean dust from the unit with a dry, lint-free cloth (avoid compressed air).
        • Quarterly: Test fuse continuity with a multimeter (replace blown fuses); inspect terminal blocks for corrosion (clean with isopropyl alcohol if present, especially in damp environments); verify power rail voltage (24V±5% with a multimeter).
    • Environmental Limitations:
      • Condensing Humidity: Do not install in condensing environments (e.g., unheated garages, coastal basements)—use IP54-rated enclosures with dehumidifiers to maintain <60% RH; condensation causes terminal corrosion and short circuits, leading to false faults.
      • Chemical Exposure: Avoid installation near oils, solvents, or corrosive gases (e.g., chlorine, battery acid)—these substances degrade the thermoplastic housing and terminal contacts; use chemical-resistant enclosures in process control or wastewater facilities; clean spills immediately with a dry cloth.

 

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